The Senior Valve Testing and Calibration Supervisor is responsible for leading the entire valve testing, calibration, and compliance program across the facility. This includes control, safety, sanitary, and pressure relief valves used in production, utility, and critical process systems. The role oversees junior and mid-level technicians, manages regulatory and internal audit readiness, and serves as the site’s technical authority on valve integrity and performance.
This position is mission-critical in facilities where valve reliability affects product quality, safety, or regulatory compliance — such as in pharmaceutical, food & beverage, biotech, or chemical manufacturing sectors.
Valve Calibration Program Leadership
Regulatory Compliance and Quality Control
Team Oversight and Technical Training
Reliability, Risk Mitigation & Root Cause Analysis
Cross-Functional Collaboration & System Optimization
Lead and manage the full life cycle of valve testing and calibration operations.
Oversee scheduling, execution, and verification of calibration procedures across all critical valves.
Develop and maintain master valve lists, calibration intervals, and performance records.
Ensure testing activities meet all relevant codes and standards (e.g., ISO 9001, ASME, 3-A, EHEDG, FDA, OSHA).
Maintain audit-ready calibration documentation, records of test results, and equipment certifications.
Conduct internal audits and support external regulatory inspections involving valve performance.
Supervise, coach, and evaluate mid- and junior-level valve technicians.
Provide training on advanced diagnostic tools, test rigs, documentation, and safety procedures.
Assign resources based on skill level, system criticality, and maintenance priorities.
Lead root cause analysis for valve failures or process deviations tied to valve performance.
Implement long-term corrective actions to reduce downtime, improve response time, and extend valve life.
Collaborate on design reviews and recommend valve upgrades for increased reliability.
Liaise with QA, Engineering, Automation, Production, and Utilities teams to align calibration priorities.
Evaluate new valve technologies, diagnostic systems, and test equipment for performance improvements.
Champion continuous improvement in valve tracking, compliance tools, and testing automation.
Bachelor’s degree in Mechanical Engineering, Instrumentation, Process Control, or related field.
7–10+ years of hands-on valve calibration, testing, or instrumentation experience in regulated industries.
Proven supervisory experience leading calibration or maintenance teams.
In-depth knowledge of valve types: control valves, PRVs, safety relief valves, solenoids, diaphragm and sanitary valves.
Familiarity with leading brands (e.g., Fisher, Burkert, Emerson, Alfa Laval, Spirax Sarco).
Advanced knowledge of CMMS systems (SAP, Maximo, Blue Mountain).
Certified Calibration Technician (CCT), CMRT, or equivalent credentials.