Valve Technician (Assembly, Repair, Overhaul)

We are seeking a technically competent Mid-Level Valve Technician with hands-on experience in valve assembly, disassembly, repair, testing, and overhaul. This role involves working with a variety of valve types in workshop and/or field environments to ensure operational readiness and compliance with client and industry specifications.

Key Focus Areas:

1. Valve Disassembly, Assessment & Repair

• • Independently dismantle and inspect valves for wear, corrosion, or damage.

  • Identify components requiring repair or replacement (e.g., seats, stems, seals).

  • Perform basic mechanical repair tasks, including lapping, grinding, and fitting.

2. Valve Assembly & Overhaul

• • Reassemble valves (gate, globe, ball, butterfly, check, safety, control) per datasheets and OEM standards.

  • Ensure correct torqueing, alignment, and clearance during reassembly.

  • Replace seals, gaskets, fasteners, and internal components as needed.

3. Testing & Calibration

• • Perform hydrostatic and pneumatic pressure tests as per API 598 / API 6D / ASME B16.34.

  • Assist in calibration and setting of safety/pressure relief valves under supervision or independently.

  • Troubleshoot failures during testing and rectify as necessary.

4. Technical Documentation & Reporting

• • Fill out job cards, inspection checklists, and test reports accurately.

  • Maintain records of parts used, repairs conducted, and time taken.

  • Tag valves and ensure traceability of components during overhauls.

5. Safety, Tools & Workmanship

• • Adhere to all HSE guidelines during valve handling and repair.

  • Maintain tools and equipment in clean and functional condition.

  • Ensure work area is kept organized and compliant with safety practices.

Roles & Responsibilities:

• • Execute repair, maintenance, and overhaul jobs on valves independently or as part of a team.

  • Interpret valve datasheets, technical drawings, and client specifications.

  • Operate workshop equipment such as lapping machines, test benches, pneumatic tools, etc.

  • Ensure timely delivery of completed jobs to meet workshop or project schedules.

  • Support field servicing activities if required.

Qualifications:

• • ITI / Diploma in Mechanical Engineering or Fitter Trade.

  • 3–5 years of experience in valve repair, maintenance, or overhaul (workshop or site-based).

  • Strong knowledge of valve components, assembly procedures, and testing methods.

  • Familiarity with industry standards (API, ASME) is a strong advantage.

Key Skills:

• • Hands-on expertise in industrial valve servicing

  • Proficient in using mechanical tools and instruments

  • Basic understanding of pressure testing procedures

  • Ability to work independently with minimal supervision

  • Strong attention to detail and quality workmanship

Certifications (Preferred):

• • OEM valve servicing training (Fisher, Velan, KSB, etc.)

  • API 598 / 6D test procedures familiarity

  • Safety certifications (H2S, confined space, etc.) if fieldwork is involved

Working Conditions:

• • Workshop-based with occasional field work

  • May involve shift work, overtime, or working in high-temperature/high-pressure environments

  • Must use PPE and follow strict safety standards