We are seeking a Mid-Level Valve Integrity Engineer with hands-on experience in the inspection, evaluation, and lifecycle integrity management of valves and pressure-retaining components in line with API 570 (Piping Inspection Code) and API 579 (Fitness-for-Service). The ideal candidate will be responsible for planning and executing valve inspection programs, evaluating damage mechanisms, and contributing to reliability and risk-based decision-making for valve systems in high-pressure and high-temperature service.
Develop and execute inspection plans for valves (e.g., gate, globe, ball, check, and control valves) during routine maintenance, shutdowns, or turnarounds.
Lead visual inspections, thickness gauging, leak testing, and performance checks on valves and their associated piping interfaces.
Coordinate with NDT technicians to apply and interpret inspection methods such as UT, MT, PT, RT, and PMI.
Conduct Level 1 and 2 Fitness-for-Service (FFS) assessments per API 579 for valves exhibiting deterioration (e.g., corrosion, wall thinning, cracking, erosion).
Perform calculations to determine remaining life, minimum required thickness, and re-rating feasibility.
Support decisions for valve repair, replacement, or continued service based on technical risk assessment.
Identify damage mechanisms including internal/external corrosion, erosion, mechanical wear, and gasket sealing failures.
Interpret degradation patterns and assess risk in conjunction with process conditions (temperature, pressure, media, flow rates).
Collaborate with corrosion and process engineers to validate root causes and recommend corrective measures.
Ensure all inspections and assessments comply with API 570, API 579, ASME B31.3, ASME Section VIII, and relevant company procedures.
Maintain detailed inspection records, condition assessment reports, and integrity documentation for valves.
Contribute to RBI (Risk-Based Inspection) planning for critical valve populations.
Support the engineering evaluation of valve repair procedures including welding, lapping, hardfacing, and seal replacement.
Verify post-repair inspection and testing (hydro, seat leak, function test) aligns with API/ASME requirements.
Work closely with QA/QC, maintenance, operations, and reliability engineering teams during planning and execution.
Interface with vendors and third-party inspectors to resolve technical queries and review inspection results.
Education:
Bachelor’s degree in Mechanical Engineering or related discipline.
Experience:
3–7 years of experience in valve integrity, pressure equipment inspection, or mechanical integrity programs in process industries.
Certifications (Preferred):
API 570 – Piping Inspector (REQUIRED or in-progress)
API 579 – Fitness-for-Service (Level 1/2 competency expected)
ASNT Level II in UT/MT/PT (or working knowledge of NDT interpretation)
Familiarity with industrial valves and common failure modes in power, oil & gas, and petrochemical applications.
Ability to perform inspection data analysis and life assessment using Excel, Integrity Management Software (e.g., PCMS, Meridium), or proprietary tools.
Basic understanding of valve construction, trim, sealing materials, and pressure boundary design.
Experience with RBI tools and corrosion loop development (preferred).
Strong attention to detail and safety-focused mindset
Effective communicator and technical report writer
Capable of independently managing fieldwork and reporting under tight timelines
Collaborative team player with strong diagnostic thinking
Office and field-based work
Regular site visits to process plants, refineries, or power stations (may include confined space entry)
Requires compliance with site HSE and PPE protocols