The Valve Automation Specialist leads the design, installation, and optimization of pneumatic and electric valve actuation systems within hygienic food and beverage processing environments. This role manages actuator configuration, integration with PLC/SCADA systems, and troubleshooting of valve automation networks, ensuring reliable operation and compliance with food safety standards. The specialist collaborates closely with process engineers, automation teams, and vendors to support plant automation projects and continuous improvements.
Specify, configure, and commission pneumatic and electric actuators on sanitary valve assemblies including butterfly, diaphragm, and mixproof valves.
Develop and optimize valve control strategies, actuator feedback loops, and signal integration with PLC and SCADA systems.
Lead actuator installation support including pneumatic tubing, solenoid valves, wiring, and control panel interfacing.
Diagnose and resolve issues related to valve actuation failures, air supply inconsistencies, electrical faults, and communication errors.
Implement corrective actions and preventive maintenance procedures for valve automation systems to maximize uptime.
Manage valve automation scopes on capital projects or system upgrades from design through commissioning.
Maintain detailed actuator documentation including BOMs, wiring diagrams, pneumatic schematics, and calibration records.
Collaborate with procurement and suppliers for actuator specifications, replacements, and spare parts.
Work closely with process engineering, maintenance, controls, and quality teams to ensure valve automation meets process requirements and food safety compliance.
Provide technical support and training to junior technicians and engineers on valve actuation best practices.
Pneumatic and electric valve actuator design and commissioning
Integration with PLC/SCADA systems and control logic
Troubleshooting, diagnostics, and preventive maintenance
Project management and cross-functional communication
Food safety compliant actuator installation and operation
Bachelor’s degree or equivalent in Mechanical Engineering, Mechatronics, Automation, or related discipline
Pneumatics or Valve Automation certifications (e.g., Festo, Emerson)
OSHA 10 or equivalent safety training
3–6 years experience working with valve actuation systems in food & beverage or related process industries
Hands-on experience with pneumatic actuator setup, electric motorized valves, and control integration
Proficient with actuator types, pneumatic schematics, solenoid valve wiring, and electrical control interfacing
Familiar with PLC input/output configurations and troubleshooting feedback signals
Strong mechanical aptitude and ability to read technical drawings and P&IDs
Effective communication and project coordination skills