The Senior Turbocharger Design Engineer is a technical expert and project lead responsible for the innovative design, development, and validation of high-performance turbocharger components and systems. This role drives design strategies that optimize efficiency, durability, and manufacturability for advanced internal combustion and hybrid powertrains. The engineer leads cross-functional collaboration, mentors junior engineers, and ensures compliance with industry standards and customer requirements.
Lead the mechanical design and development of complex turbocharger assemblies including turbine and compressor housings, wheels, shafts, and bearing systems.
Drive innovative design solutions for performance improvement, weight reduction, and cost efficiency.
Oversee detailed CAD modeling, tolerance analysis, and design validation processes including FEA and CFD collaboration.
Manage prototype development, testing protocols, and product validation to ensure durability and quality standards are met.
Conduct design reviews, risk assessments (FMEA), and support failure investigations and corrective actions.
Mentor and guide junior and mid-level design engineers, fostering skill development and knowledge sharing.
Coordinate closely with suppliers, manufacturing, and quality teams to optimize production processes and address design-for-manufacturing challenges.
Stay current with industry trends, new materials, and emerging technologies to incorporate into turbocharger designs.
Advanced turbocharger component design and optimization
Leadership in design validation, testing, and failure analysis
Cross-functional team collaboration and technical mentorship
Innovation in turbocharger systems for emerging powertrain technologies
Bachelor’s degree in Mechanical or Automotive Engineering; Master’s or PhD preferred
7+ years of experience in turbocharger or rotating machinery design
Proven track record leading design projects from concept through production
Expertise in 3D CAD (CATIA, Creo, SolidWorks) and GD&T
Deep knowledge of mechanical design principles, material behavior, and manufacturing methods
Strong experience with structural and thermal simulation tools (FEA, CFD) and interpreting results
Familiarity with turbocharger system integration, bearing technology, and aerodynamic performance considerations
Experience with engineering change management and product lifecycle tools (PLM)
Strong leadership and communication skills
Ability to influence cross-functional teams and manage project timelines
Proactive problem solver and strategic thinker