Turbocharger Design Engineer

Job Title: Turbocharger Design Engineer 

Job Summary:

The Mid-Level Turbocharger Design Engineer is responsible for the end-to-end mechanical design and development of turbocharger components and assemblies used in internal combustion and hybrid-electric powertrains. This role focuses on 3D modeling, design validation, materials selection, and performance optimization for critical turbo components, including housings, wheels, bearing systems, and seals. The engineer collaborates closely with simulation, testing, and manufacturing teams to ensure robust, efficient, and manufacturable designs.

Key Responsibilities:

• Own the design and development of turbocharger subcomponents (e.g., turbine housing, compressor wheel, CHRA) from concept through production.

• Create 3D CAD models, detailed 2D drawings, and conduct tolerance stack-ups and GD&T reviews.

• Lead design reviews and implement changes based on structural, thermal, and CFD analysis feedback.

• Collaborate with materials and manufacturing teams to ensure designs are feasible and cost-effective.

• Support design validation through prototype builds, durability testing, and failure analysis.

• Interface with simulation teams to evaluate stress, vibration, and thermal performance.

• Coordinate with suppliers and internal teams to define specifications, quality requirements, and process controls.

• Contribute to FMEA, DVP&R, and lessons learned documentation.

Key Focus Areas:

• Full-cycle mechanical design of turbocharger components

• Integration of analysis feedback into design improvements

• Cross-functional collaboration for manufacturability and performance

• Design validation support and root cause analysis

Qualifications & Skills:

Education:

• Bachelor’s degree in Mechanical or Automotive Engineering (Master’s preferred)

Experience:

• 3–6 years of experience in turbocharger, powertrain component, or rotating machinery design

Technical Skills:

• Proficient in CAD modeling and drafting using CATIA, Creo, or SolidWorks

• Strong understanding of GD&T, tolerance analysis, and material selection

• Experience working with simulation outputs (FEA, CFD) and incorporating results into design changes

• Familiarity with turbocharger architecture, including bearing systems, seals, and flow path optimization

• Experience with PLM systems, BOM creation, and engineering change processes

Soft Skills:

• Strong problem-solving and analytical thinking

• Effective communicator across design, simulation, and manufacturing teams

• Ability to manage tasks independently and drive deliverables under deadlines