The Turbine Upgrade Specialist (Senior Level) leads complex turbine upgrade projects, including performance optimization, retrofit implementation, and system modernization. The role involves end-to-end management from feasibility studies to on-site execution, covering mechanical upgrades, digital retrofits, and lifecycle extension programs for steam and gas turbines.
Lead the engineering and execution of major turbine upgrade projects, including rotor replacement, advanced sealing systems, combustion upgrades, and digital controls integration.
Conduct in-depth performance evaluations, root cause analysis, and retrofit feasibility studies for aging or underperforming turbines.
Develop technical scopes of work, evaluate upgrade kits from OEMs, and align proposals with performance goals and budget constraints.
Manage all phases of upgrade projects, including design review, procurement coordination, installation oversight, and commissioning support.
Collaborate with multidisciplinary teams (controls, instrumentation, structural, electrical) to ensure full system compatibility.
Drive technical discussions with clients, consultants, and OEMs, ensuring upgrades meet operational, safety, and regulatory standards.
Supervise field operations during major shutdowns, turbine disassembly, and installation of upgrade components.
Validate post-upgrade performance using vibration analysis, thermodynamic testing, and emissions monitoring.
Prepare technical reports, performance summaries, and documentation for warranty support and client training.
Mentor mid-level engineers and contribute to long-term asset reliability and upgrade strategy planning.
Bachelor’s or Master’s degree in Mechanical, Power, or Aerospace Engineering.
8–12 years of experience in turbine maintenance, upgrades, or OEM-level turbomachinery engineering.
Deep understanding of gas and/or steam turbine internals, control systems, auxiliary components, and upgrade methodologies.
Proficient in engineering tools (AutoCAD, ANSYS, thermal analysis, vibration diagnostics), and project scheduling platforms.
Familiarity with industry standards: ASME PTC, API 611/612, ISO 3977, IEC codes, and OEM-specific guidelines (GE, Siemens, etc.).
Experience leading cross-border or multi-unit upgrade projects.
Skilled in lifecycle cost analysis, energy efficiency modeling, and retrofit ROI assessment.
Strong leadership, client-facing, and technical presentation skills.
Willingness to travel internationally and manage critical field upgrade operations under pressure.