The Senior Turbine Aerodynamics Specialist leads the aerodynamic and thermo-mechanical analysis of high-performance turbine systems using advanced CFD and FEA tools. This role owns the simulation strategy, design optimization, and technical validation for turbocharger turbines, with a focus on aerodynamic efficiency, flow stability, heat management, and structural reliability. The specialist serves as a key technical authority within the product development team, guiding junior engineers, collaborating with design, testing, and manufacturing functions, and driving innovation in turbine design for both conventional and electrified powertrains.
Lead and execute complex 3D CFD simulations to analyze flow characteristics, pressure distribution, efficiency maps, and transient aerodynamics across turbine stages.
Oversee structural and thermal FEA for critical turbine components to evaluate stress, fatigue, creep, and deformation at high speeds and temperatures.
Optimize blade, volute, and housing designs using advanced modeling, DOE, and machine learning-assisted design approaches.
Correlate simulation results with rig or engine test data and refine models for increased predictive accuracy.
Serve as the internal SME on turbine aerodynamics and thermal-mechanical behavior, advising design teams on trade-offs and risks.
Mentor junior and mid-level analysts on modeling best practices, tool usage, and physical interpretation of results.
Collaborate cross-functionally with product design, validation, manufacturing, and materials engineering to ensure feasibility and robustness of turbine designs.
Contribute to technology roadmaps and R&D initiatives in electrified boosting, variable geometry turbines (VGTs), and energy recovery systems.
High-fidelity aerodynamic design and validation of turbine components
Coupled CFD-FEA analysis under extreme thermal and mechanical loads
Design optimization for performance, durability, and manufacturability
Technical leadership, cross-functional coordination, and mentorship
Innovation in turbine design for hybrid/electric powertrains and energy recovery
Bachelor’s degree in Mechanical, Aerospace, or Automotive Engineering (Master’s or PhD preferred)
7+ years in CFD/FEA for turbomachinery, with a proven track record of turbine design ownership
Significant experience in turbocharger, gas turbine, or similar rotating machinery applications
Advanced proficiency in CFD tools (ANSYS CFX, Fluent, STAR-CCM+, OpenFOAM)
Deep expertise in FEA for thermal-stress and fatigue (ANSYS Mechanical, Abaqus)
Knowledge of flow instabilities, transient thermal effects, and conjugate heat transfer
Skilled in CAD and meshing software; experience with automation or scripting (e.g., Python, ANSYS ACT) is a plus
Strong technical leadership and decision-making capabilities
Excellent communication and presentation skills
Ability to mentor, influence cross-disciplinary teams, and drive technical excellence