Turbine Aerodynamics Specialist (CFD/FEA)

Job Title: Turbine Aerodynamics Specialist (CFD/FEA) 

Job Summary:

The Mid-Level Turbine Aerodynamics Specialist plays a key role in the design and optimization of turbocharger turbine components through advanced CFD and FEA simulations. This role focuses on improving aerodynamic efficiency, thermal performance, and structural integrity of turbine systems in high-speed, high-temperature environments. The engineer works independently on simulation-driven design projects and collaborates with cross-functional teams to validate, refine, and implement high-performance turbine solutions.

Key Responsibilities:

• Execute detailed CFD simulations to evaluate flow behavior, pressure ratios, blade loading, and efficiency across turbine stages.

• Conduct thermal and structural analysis using FEA tools to assess stress, fatigue life, creep, and deformation under real-world loading.

• Support the design and development of turbine wheels, nozzles, volutes, and wastegate flow paths for performance and manufacturability.

• Optimize blade profiles and flow paths using design-of-experiment (DOE) and parametric analysis.

• Validate CFD/FEA models against test data and iterate designs based on correlation insights.

• Interface with mechanical, materials, and test teams to ensure integrated design outcomes.

• Prepare technical documentation, reports, and presentations for internal and external stakeholders.

Key Focus Areas:

• CFD and FEA modeling of turbocharger turbine components

• Turbine blade and volute optimization for aerodynamic performance

• Coupled flow-thermal-structural analysis and design validation

• Design collaboration with R&D, testing, and manufacturing teams

Qualifications & Skills:

Education:

• Bachelor’s degree in Mechanical, Aerospace, or Automotive Engineering (Master’s preferred)

Experience:

• 3–6 years of experience in turbine CFD and FEA simulation within the automotive, aerospace, or energy sectors

• Demonstrated experience in design or optimization of turbomachinery components

Technical Skills:

• Proficiency in CFD tools (ANSYS CFX, Fluent, or STAR-CCM+)

• Experience with FEA tools (ANSYS Mechanical, Abaqus) for thermal and stress analysis

• Strong background in fluid dynamics, heat transfer, turbomachinery, and materials behavior

• Competency in CAD tools and meshing software (e.g., Creo, SolidWorks, ANSYS Meshing, Pointwise)

Soft Skills:

• Strong problem-solving and analytical abilities

• Excellent communication and technical reporting skills

• Ability to work independently and contribute in multi-disciplinary teams