The Mid-Level Tool and Die Technician is responsible for maintaining, modifying, and fabricating production tools, dies, jigs, and fixtures. This role involves hands-on use of precision equipment, preventive tooling maintenance, and supporting production operations by ensuring tooling reliability and readiness.
Perform preventive and corrective maintenance on dies, molds, jigs, and fixtures
Diagnose wear patterns, perform die sharpening, and replace components as needed
Maintain tool integrity to avoid production stoppages and ensure part consistency
Operate manual and semi-automatic machines (lathe, milling, surface grinder, drill press)
Perform basic CNC setup or interface with CNC personnel for advanced machining
Modify existing tools as per engineering change requirements or production feedback
Assemble dies and tooling for press machines or molding operations
Conduct tool trials and participate in die try-outs for part validation
Assist in press/tool changeovers and first-piece inspections
Maintain service records for tooling activities and downtime analysis
Interpret mechanical drawings, tolerances, GD&T, and part specifications
Perform dimensional inspections using micrometers, calipers, height gauges, and indicators
Coordinate with production and quality teams to address tool-related issues
Support root cause analysis of part defects linked to tooling
Train junior technicians and support continuous improvement initiatives (5S, TPM, Kaizen)
Carry out tool refurbishment, sharpening, adjustments, and polishing
Respond to tool breakdowns during production with timely resolution
Conduct wear analysis and suggest improvements in tooling design or material
Ensure all tools are maintained per schedule to reduce unplanned downtime
Maintain a clean, organized, and safe tool room environment
ITI / Diploma in Tool & Die Making / Mechanical Engineering
3–6 years of hands-on experience in tool & die maintenance in a manufacturing or precision machining setup
Strong working knowledge of press tools, plastic injection molds, or jig & fixture assemblies
Proficient in operating conventional machines (lathe, grinder, milling)
Familiar with die components: punches, dies, stripper plates, ejectors, bushings
Good understanding of blueprint reading, fits & tolerances, GD&T
Experience with tool fitting, fine-tuning, and dimensional inspection
Basic knowledge of CAD/CAM or CNC machining is a plus
Experience in automotive, electronics, consumer goods, or heavy engineering industries
Exposure to die maintenance within progressive, compound, or transfer dies
Training in lean, TPM, or safety standards
Primarily tool room or shop-floor based
Requires attention to detail and manual dexterity
Shift-based work and PPE compliance (goggles, gloves, safety shoes) are mandatory