The Mid-Level Test Lab Supervisor – Mechanical Systems is responsible for overseeing daily operations in the mechanical test lab, ensuring the accurate, safe, and timely execution of validation and durability tests on components and systems. The role involves managing technicians, coordinating with design and validation teams, and ensuring adherence to test procedures, safety standards, and data quality requirements.
Supervise and execute mechanical tests (e.g., structural, fatigue, thermal, NVH, and durability) as per approved test plans and industry standards.
Lead a team of technicians in setting up, running, and monitoring test rigs and instrumentation.
Interpret test requirements from engineering drawings and specifications.
Coordinate test planning, sample preparation, fixture design, and instrumentation setup.
Ensure all data acquisition systems and sensors (load cells, strain gauges, thermocouples) are calibrated and functioning properly.
Monitor real-time data for anomalies and ensure test repeatability and accuracy.
Maintain test logs, non-conformance reports, and daily status updates for internal stakeholders.
Implement lab safety protocols, equipment maintenance schedules, and 5S/lean practices.
Support root cause analysis and troubleshooting of failures encountered during testing.
Mechanical Test Execution & Supervision
(Oversee structural, thermal, vibration, and fatigue testing of mechanical parts and systems)
Instrumentation & Data Acquisition
(Ensure proper sensor selection, setup, calibration, and accurate data recording)
Test Procedure Compliance
(Enforce use of standard operating procedures, test plans, and customer specifications)
Team Leadership & Coordination
(Supervise lab technicians, assign tasks, and manage workflow to meet test schedules)
Lab Efficiency & Process Control
(Optimize utilization of test benches, coordinate maintenance, and minimize downtime)
Cross-functional Collaboration
(Interface with design, CAE, manufacturing, and validation teams to align test strategy)
Health, Safety & Documentation
(Enforce EHS protocols and maintain thorough documentation for traceability and audits)
Diploma or Bachelor’s in Mechanical, Automotive, or Mechatronics Engineering.
3–7 years of hands-on experience in a mechanical testing environment.
Strong understanding of mechanical properties testing, vibration testing, thermal testing, and instrumentation.
Ability to interpret technical drawings, test standards (ASTM, ISO, SAE), and engineering documentation.
Proficiency in using DAQ systems, test control software, and common lab tools.
Experience with mechanical system validation in automotive, aerospace, defense, or industrial sectors.
Familiarity with LabVIEW, HBM, NI, LMS, or similar DAQ and control systems.
Exposure to failure analysis, statistical test planning (DOE), and report generation.
Knowledge of ISO 17025 or similar lab quality standards is a plus.