The Senior Test Cell Technician leads and executes complex turbine engine testing procedures in dedicated test cell environments. This role involves overseeing engine setup, instrumentation calibration, safety assurance, real-time performance monitoring, and stress testing operations for gas and steam turbines. The technician acts as the lead hands-on expert, supporting engineering teams in analyzing test data and ensuring accurate and safe execution of validation programs.
Lead the installation, setup, and alignment of gas or steam turbine engines and auxiliary systems in test cells.
Oversee the installation and calibration of sensors including thermocouples, pressure transducers, strain gauges, accelerometers, and flow instruments.
Execute comprehensive performance and stress testing procedures according to test plans and engineering specifications.
Monitor real-time data acquisition systems, track critical engine parameters, and identify anomalies during live runs.
Troubleshoot mechanical, instrumentation, or DAQ system issues and implement corrective actions during test campaigns.
Supervise mid-level and junior technicians, assigning roles, reviewing work, and ensuring test compliance.
Maintain accurate test records, calibration certificates, equipment logs, and post-test documentation.
Support engineering teams with preliminary data interpretation, fault identification, and test result validation.
Enforce strict safety protocols and participate in risk assessments, safety drills, and pre-test briefings.
Recommend improvements in test processes, equipment maintenance practices, and test cell configuration.
Diploma or Degree in Mechanical, Aerospace, or Mechatronics Engineering (or equivalent technical field).
6+ years of hands-on experience in turbine or propulsion system testing (gas or steam turbines).
Strong understanding of turbine systems, including fuel, oil, air, cooling, and control systems.
Advanced knowledge of instrumentation and data acquisition systems (e.g., LabVIEW, Bently Nevada, AVL, DEWESoft).
Proficient in reading and interpreting technical drawings, test procedures, and control schematics.
Excellent mechanical troubleshooting and technical reporting skills.
Leadership experience in a high-performance test environment.
Strong focus on safety, quality, and test reliability.
Experience with marine or aero-derivative turbines (e.g., LM2500, MT30, or Frame-class turbines).
Exposure to fatigue/stress testing protocols and transient condition analysis.
Familiarity with regulatory standards (ISO, ASME, API) and OEM qualification test procedures.
Knowledge of turbine control systems and engine health monitoring interfaces.
Field and test cell environment with exposure to high noise, vibration, fuel handling, and rotating machinery.
Required use of PPE and compliance with facility-specific safety rules.
May involve overtime, shift work, or extended schedules during test campaigns.
Physical tasks include lifting, climbing, working in confined areas, and long durations of standing or monitoring.