The Senior Suspension Design Engineer leads the end-to-end design and integration of suspension systems for new vehicle platforms, ensuring optimal performance, durability, cost, and manufacturability. This role requires deep technical expertise, strong cross-functional collaboration, and leadership in guiding junior engineers and interfacing with suppliers and testing teams. The engineer is accountable for meeting functional and performance targets for both component-level and system-level suspension architecture.
Lead the concept development, 3D modeling, and release of complete suspension systems (control arms, knuckles, dampers, bushings, springs, anti-roll bars, etc.).
Oversee layout and packaging studies to optimize geometry, kinematics, and vehicle performance targets.
Own the technical roadmap and requirements for suspension components and interface definitions.
Drive resolution of complex engineering issues related to durability, NVH, ride comfort, handling, and manufacturability.
Collaborate with CAE and vehicle dynamics teams for simulation correlation and optimization.
Lead DFMEAs, DVP&R planning, and design reviews across development milestones.
Work closely with manufacturing, purchasing, and suppliers to ensure production feasibility and cost control.
Mentor junior engineers and provide technical leadership across vehicle programs.
Suspension Architecture & Kinematic Optimization
(Define geometry for handling, stability, and ride balance in line with vehicle dynamics targets)
Structural Durability & Lightweight Design
(Apply advanced materials and manufacturing techniques for weight and strength optimization)
NVH and Load Path Refinement
(Improve vibration isolation and impact absorption, optimize bushing tuning)
Integration with Adjacent Systems
(Brakes, steering, wheels/tires, body structure, and thermal systems)
Design for Manufacturability and Assembly (DFM/DFA)
(Ensure production viability, minimize tooling complexity, and reduce cycle times)
Global Regulatory Compliance & Safety
(Crash compatibility, serviceability standards, and homologation alignment)
Bachelor’s or Master’s degree in Mechanical, Automotive, or Mechatronics Engineering.
7+ years of experience in suspension design and vehicle chassis development.
Expert-level proficiency with CAD tools (CATIA, NX, or equivalent).
Strong understanding of suspension kinematics, load cases, fatigue life, and material behavior.
Proven experience in leading suspension development through full vehicle lifecycle.
Experience in electric vehicle platforms or high-performance vehicles.
Familiarity with advanced manufacturing techniques: aluminum casting, hydroforming, composites.
Experience with simulation tools (Adams, Abaqus, or similar).
Hands-on involvement in prototype builds, ride & handling evaluations, or test track tuning.
Strong technical documentation and communication skills.