The Mid-Level Suspension Design Engineer is responsible for the design, development, and integration of suspension systems and components for vehicle platforms. This role involves concept development, packaging, analysis, and support through prototype and production phases. The engineer collaborates with cross-functional teams to achieve vehicle performance, durability, and cost objectives.
Lead the detailed design of suspension components such as control arms, springs, dampers, stabilizer bars, and bushings.
Develop and optimize suspension layouts to meet ride, handling, and packaging requirements.
Conduct design reviews, root cause analysis, and implement engineering changes.
Work with CAD teams to create and release detailed 3D models and 2D drawings with GD&T.
Interface with suppliers for part development, DFM/DFA considerations, and PPAP processes.
Support virtual validation (FEA, kinematics) and physical testing for durability and performance.
Ensure suspension designs align with NVH, crash, and vehicle dynamics targets.
Coordinate with manufacturing, validation, and quality teams throughout the development cycle.
Support prototype builds, issue resolution, and post-test analysis.
Suspension Geometry & Kinematics: Develop and refine hardpoint layouts and kinematic performance.
Design for Durability & Weight: Use FEA inputs, material selection, and topology optimization.
Cross-Functional Integration: Collaborate with vehicle dynamics, NVH, crash, and body teams.
CAD & Drafting Proficiency: Review and validate 3D models and 2D drawings for manufacturing release.
Supplier Collaboration: Engage in co-design activities and resolve technical issues with external partners.
Design Validation: Support DV/PV testing and correlate simulation with physical test results.
Problem Solving: Address field and test failures through structured root cause and corrective action processes.
Bachelor’s or Master’s degree in Mechanical or Automotive Engineering.
3–7 years of experience in suspension or chassis systems design in the automotive industry.
Strong knowledge of suspension architecture (MacPherson, multi-link, trailing arm, etc.).
Proficient with CAD software (CATIA, NX, or SolidWorks) and GD&T principles.
Exposure to kinematics/compliance (K&C) analysis and FEA tools is preferred.
Experience working with cross-functional teams and suppliers in product development.
Strong communication, project coordination, and technical reporting skills.