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Supervisor – CIP Valve Systems and Routing

Job Description

Roles & Responsibilities

We are seeking an experienced and technically proficient Senior Supervisor – CIP Valve Systems and Routing to lead the planning, installation, integration, and validation of Clean-in-Place (CIP) valve systems across high-purity processing facilities. This role is critical in ensuring hygienic design compliance, operational reliability, and seamless execution of automated CIP systems for industries such as pharmaceuticals, biotechnology, food & beverage, and dairy.

The senior supervisor will provide field leadership, ensure adherence to engineering specifications, and manage cross-functional coordination to meet safety, quality, and project deadlines.

Key Focus Areas:

  1. Leadership of CIP Valve System Installations

  2. Compliance with GMP, Sanitary, and Hygienic Design Standards

  3. Advanced Coordination Across Engineering, Automation, and QA/QC

  4. Documentation, Validation Support, and Quality Control

  5. Mentorship, Training, and Field Team Management

Key Responsibilities:

1. Leadership of CIP Valve System Installations

    • Lead end-to-end supervision of sanitary valve installations (e.g., mix-proof, divert, diaphragm, and butterfly valves) and associated CIP piping networks.

    • Oversee valve manifold installations, routing strategies, and process integration for automated CIP loops.

    • Resolve field challenges related to routing, clash detection, or valve positioning while maintaining hygienic integrity.

2. Compliance with GMP, Sanitary, and Hygienic Design Standards

    • Enforce adherence to ASME BPE, 3-A, EHEDG, and FDA guidelines throughout the installation process.

    • Ensure valve assemblies meet slope, drainability, dead leg elimination, and cleanability requirements.

    • Interface with QA/QC and validation teams to ensure design and construction meet GMP expectations.

3. Advanced Coordination Across Engineering, Automation, and QA/QC

    • Collaborate with design engineers, controls/automation teams, and commissioning groups to ensure full system functionality.

    • Review valve configuration logic, air header design, actuation strategies, and CIP sequencing.

    • Lead system walkdowns, punch list development, and resolution tracking during project closeout.

4. Documentation, Validation Support, and Quality Control

    • Ensure detailed and accurate tracking of valve tags, installation logs, torque specs, and weld certifications.

    • Support the development of validation documentation (IQ/OQ protocols, redlines, FAT/SAT coordination).

    • Oversee leak testing (hydrostatic/pneumatic) and visual inspections in preparation for qualification.

5. Mentorship, Training, and Field Team Management

    • Supervise and mentor mid-level supervisors, junior technicians, and contractors.

    • Conduct technical training sessions on CIP valve technologies, hygienic installation best practices, and documentation protocols.

    • Monitor site safety compliance and enforce clean construction principles in controlled environments.

Required Qualifications:

    • Bachelor’s degree or diploma in Mechanical Engineering, Process Engineering, or related technical field.

    • 7+ years of experience in sanitary system installation, with a focus on CIP systems, valves, and hygienic routing.

    • Proven leadership in executing clean utility or process piping projects in GMP-regulated environments.

Preferred Certifications & Skills:

    • Familiarity with CIP skid design, control valve logic, and process automation

    • Proficiency in reading and interpreting P&IDs, isometrics, and valve data sheets

    • OSHA 30 or equivalent safety certification

    • Knowledge of validation processes and cleanroom installation protocols

    • Experience with installation and testing of automated valve blocks (e.g., Burkert, GEA, Alfa Laval, etc.)

Core Competencies:

    • Expert knowledge of sanitary valve systems and CIP process architecture

    • Strong leadership and field execution abilities

    • Effective communication with cross-functional teams

    • High attention to quality, compliance, and system integrity

    • Proactive problem-solving and risk mitigation on-site

 

Job Detail
  • Work Type: Full Time
  • Languages to be known : English
  • Country: United Arab Emirates
  • City: Dubai
  • Job Category : Food and Beverage