Supervisor – Boiler Safety and Controls

The Junior Supervisor – Boiler Safety and Controls supports the safe, efficient, and compliant operation of boiler systems with a particular focus on safety mechanisms, control systems, and instrumentation. This entry-level supervisory role involves monitoring control systems, assisting in safety checks, supporting troubleshooting, and overseeing day-to-day operations under the guidance of senior staff. The role ensures that steam generation systems operate within safe parameters and comply with applicable regulatory standards.

Key Responsibilities:

1. Boiler Control and Safety System Oversight

• Monitor boiler safety interlocks, pressure switches, flame detectors, low-water cutoffs, and emergency shutdown systems.

• Assist in configuring and troubleshooting boiler control panels, PLCs, and SCADA/HMI interfaces.

• Verify the proper operation of safety valves, alarms, and automatic control devices.

2. Routine Safety Inspections

• Support routine inspection and testing of critical boiler safety devices in accordance with ASME and OSHA standards.

• Assist in documenting results of safety checks, alarm tests, and shutdown system verifications.

• Help enforce standard operating procedures and safety protocols during operation and maintenance.

3. System Monitoring and Reporting

• Monitor system parameters such as pressure, temperature, water levels, and combustion efficiency.

• Identify and report abnormal operating conditions or safety concerns to senior staff.

• Maintain accurate logs and digital reports of system status, safety test results, and corrective actions taken.

4. Coordination with Maintenance and Operations

• Coordinate with maintenance personnel during scheduled safety device testing and control system calibration.

• Assist in lockout/tagout procedures and safety verifications prior to maintenance work.

• Support troubleshooting efforts involving instrumentation, sensors, and control loops.

5. Operator Guidance and Shift Supervision

• Provide technical guidance to boiler operators during shift operations.

• Ensure operators are aware of control system parameters and safety thresholds.

• Help with shift changeovers and daily operations meetings regarding boiler performance and safety concerns.

Focus Areas:

• Safety shutdown systems and interlocks

• Boiler control systems (e.g., PLC, SCADA, BMS)

• Alarm testing and safety valve verification

• Compliance with ASME Boiler and Pressure Vessel Code, NFPA, OSHA

• Low-water cutoff and flame safeguard systems

• Boiler logs, digital monitoring, and system documentation

Qualifications:

• Associate’s degree or technical diploma in Mechanical Engineering, Instrumentation, or Industrial Systems (or equivalent experience)

• 1–3 years of hands-on experience with boiler operations or mechanical systems

• Basic understanding of boiler controls, safety devices, and process instrumentation

• Familiarity with standard safety procedures and compliance practices

Preferred Certifications:

• Entry-level Boiler Operator License (as per jurisdiction)

• OSHA 10-Hour or 30-Hour General Industry Certification

• Lockout/Tagout and Confined Space Training

• First Aid/CPR Certification

Key Skills:

• Strong attention to detail and safety-first mindset

• Basic PLC or control panel knowledge

• Effective communication and teamwork

• Willingness to learn regulations and technical standards

• Ability to work rotating shifts or weekends if needed