Steam Systems Engineer – Turbine and Heat Recovery Systems

The Mid-Level Steam Systems Engineer is responsible for the detailed design, analysis, and integration of steam turbine systems and associated heat recovery components for marine or industrial applications. The role involves developing system architecture, performing thermodynamic evaluations, and supporting commissioning and testing of steam cycles including propulsion, auxiliary power, and process steam systems.

Key Responsibilities:

• • Design and analyze complete steam systems, including turbines, boilers/HRSGs, condensers, and deaerators, for power generation and marine propulsion.

  • Develop thermodynamic cycle models (Rankine cycle) and perform performance calculations including heat balance, efficiency, and pressure/temperature profiles.

  • Prepare system layouts, piping and instrumentation diagrams (P&IDs), and general arrangement drawings for integration into marine engine rooms or plant spaces.

  • Specify and size components such as steam turbines, feedwater pumps, safety and control valves, and piping systems based on flow and thermal performance.

  • Coordinate with control systems teams on integration of instrumentation, interlocks, and safety shutdowns (e.g., turbine overspeed, low vacuum, boiler trip).

  • Participate in technical reviews, design validation, and cross-functional collaboration with mechanical, electrical, and controls engineering teams.

  • Support procurement with technical specifications, vendor documentation review, and design qualification.

  • Oversee system testing including hydrostatic tests, steam blow procedures, and performance trials during FAT, SAT, and commissioning.

  • Interface with marine class societies (ABS, DNV), ASME/ANSI standards, and industry codes for regulatory compliance.

  • Contribute to troubleshooting efforts during commissioning or operational reviews and provide solutions for performance optimization or failure resolution.

Key Focus Areas:

• • Steam Turbine System Design and Rankine Cycle Analysis

  • Heat Recovery Steam Generators (HRSG) and Boiler Integration

  • Component Sizing and System Layout for Marine or Industrial Applications

  • Commissioning and Testing of Steam Systems (FAT, SAT, Steam Blow, Vibration/Performance Testing)

  • Regulatory Compliance with ASME, API, ABS, DNV, and Plant or Naval Requirements

Qualifications:

• • Bachelor’s degree in Mechanical Engineering, Marine Engineering, Power Engineering, or Thermal Systems.

  • 4–8 years of experience in steam systems engineering, preferably within marine, offshore, or power plant environments.

  • Proficiency in thermodynamic modeling software (e.g., EES, Cycle-Tempo, GateCycle, or Thermoflex).

  • Familiarity with marine and industrial standards (ASME BPVC, API 611/612, ISO 2314, ABS, DNV, MIL-STD).

Preferred Skills:

• • Experience with steam propulsion systems, cogeneration units, or auxiliary steam cycles aboard ships or offshore platforms.

  • Hands-on experience during commissioning and troubleshooting of steam turbines and heat recovery systems.

  • Knowledge of steam purity, water chemistry control, and boiler feed systems.

  • Working knowledge of piping stress analysis and fluid-thermal system behavior.

  • Ability to interface with multidiscipline teams including structural, controls, electrical, and naval architects.

Work Environment:

• • Hybrid of office design work, field visits to power plants or shipyards, and hands-on participation in testing and commissioning.

  • Requires occasional travel for project execution, testing, or system troubleshooting.

  • Use of PPE and adherence to safety standards is mandatory during site and field assignments.