The Senior Steam System Operations Supervisor leads the operation, maintenance, and optimization of the facility’s steam generation and distribution systems. This role oversees high-pressure steam boilers, deaerators, steam traps, PRV stations, condensate return systems, and associated controls. The senior supervisor is responsible for regulatory compliance, system reliability, team leadership, and energy performance. The position plays a critical role in driving operational excellence, reducing downtime, and ensuring steam system integrity in line with industry standards and safety codes.
Direct daily operation and performance management of steam boilers, feedwater systems, and steam distribution networks.
Ensure stable steam delivery across the facility while maintaining target pressure, temperature, and flow rates.
Use SCADA/BMS and other advanced control systems to monitor, trend, and optimize operations.
Supervise a team of boiler operators, lead technicians, and utility staff across shifts.
Develop and implement training programs on safety, operational protocols, and emergency response.
Conduct performance reviews, mentor junior supervisors, and foster a culture of accountability and technical growth.
Oversee steam trap management, PRV station maintenance, and condensate recovery operations.
Collaborate with maintenance and reliability teams to schedule preventive and predictive maintenance.
Lead troubleshooting of major system issues including boiler faults, water hammer, scaling, and energy inefficiencies.
Ensure strict compliance with ASME Boiler and Pressure Vessel Code, OSHA, NFPA, and local regulatory bodies.
Maintain and audit documentation, including system logs, boiler permits, emissions data, and water chemistry records.
Support regulatory inspections and internal/external audits with detailed reporting and records.
Analyze system performance data to identify and implement energy-saving opportunities.
Improve condensate return rates, boiler efficiency, and fuel-to-steam ratios.
Support utility master planning, infrastructure upgrades, and decarbonization strategies.
Lead emergency response for steam system failures or pressure excursions.
Develop and test standard operating procedures and contingency plans.
Serve as technical advisor during steam outages or utility transitions.
High-pressure steam systems (>100 psi), fire-tube and water-tube boilers
Condensate recovery systems, deaerators, blowdown systems
Steam trap audits, PRV station maintenance, and pressure control logic
Water chemistry management and chemical dosing systems
Root cause analysis (RCA), CAPA implementation, and risk assessments
SCADA/HMI/BMS monitoring and alarm response
Bachelor’s degree in Mechanical, Industrial, or Utility Engineering (or equivalent experience)
8+ years of experience in steam system operations with 3–5 years in a supervisory or senior operations role
Extensive knowledge of steam generation and distribution principles, equipment, and regulatory requirements
Experience with digital systems: SCADA, BMS, CMMS, and energy analytics tools
Valid State Boiler Operator License or Stationary Engineer License (as applicable)
OSHA 30-Hour General Industry Certification
ASME Certified Plant Supervisor (optional)
First Aid/CPR, Lockout/Tagout, and Confined Space Entry
Leadership in high-pressure, compliance-critical environments
Expert knowledge of steam system diagnostics and performance tuning
Ability to manage teams, workflows, and cross-department coordination
Strong documentation, communication, and audit preparation skills
Data-driven decision-making and problem-solving capability