The Mid-Level Steam System Operations Supervisor is responsible for supervising the daily operation, performance, and basic maintenance of the steam generation and distribution infrastructure. This includes managing boilers, steam headers, PRVs, condensate recovery systems, and related controls. The role ensures safe, efficient, and reliable operation of steam systems while complying with all applicable regulatory and safety standards. It also involves supervising boiler operators and coordinating closely with maintenance and production teams.
Supervise day-to-day operation of steam boilers, feedwater systems, steam traps, PRVs, and condensate recovery systems.
Monitor system performance via SCADA, BMS, or control panels and make real-time adjustments.
Ensure availability of steam to meet production or facility demands while optimizing energy use.
Lead and schedule boiler operators and utility technicians across multiple shifts.
Conduct regular shift meetings, assign responsibilities, and ensure coverage during planned and unplanned events.
Train team members on steam system operations, safety, and emergency procedures.
Support preventive and corrective maintenance of steam systems in coordination with the maintenance team.
Assist in diagnosing boiler and steam system problems, such as pressure imbalances, trap failures, or valve leaks.
Monitor and manage boiler chemical treatment programs to prevent scale, corrosion, and carryover.
Ensure all operations comply with local/state/federal regulations (e.g., ASME, OSHA, NFPA).
Maintain accurate logs of system performance, water chemistry, maintenance activities, and safety checks.
Prepare and submit required reports related to fuel use, steam output, and emissions.
Implement best practices to improve steam efficiency and reduce energy waste.
Support initiatives to recover condensate and improve boiler feedwater efficiency.
Contribute to plant energy management efforts and sustainability reporting.
High- and low-pressure steam boiler operation
Steam trap monitoring and PRV station operation
Condensate return and feedwater system performance
Safety protocols: lockout/tagout, confined space, and emergency shutdowns
Regulatory codes: ASME BPVC, OSHA 1910, NFPA 85
Associate’s degree or vocational training in Mechanical, Utility, or Plant Engineering (Bachelor’s preferred)
4–6 years of experience in steam plant operations, with 1–2 years of supervisory or lead operator experience
In-depth knowledge of steam plant systems, boiler controls, and utility infrastructure
Familiarity with computerized maintenance management systems (CMMS) and digital monitoring tools
State-issued Boiler Operator License (required based on jurisdiction)
OSHA 30-Hour General Industry Certification
First Aid/CPR, confined space entry, and hot work permits
Strong leadership and problem-solving skills
Attention to detail and commitment to safety
Ability to read technical drawings and P&IDs
Clear communication and shift handover reporting
Proficiency with SCADA, BMS, and system analytics