We are seeking a technically strong and leadership-oriented Senior Steam System Design Engineer to lead the design, analysis, and optimization of steam and condensate systems for industrial facilities and utility infrastructure. This role involves full lifecycle responsibility — from concept design and detailed engineering to commissioning and troubleshooting — with a strong emphasis on energy efficiency, reliability, safety, and regulatory compliance.
Lead the design of steam generation, distribution, and condensate recovery systems.
Perform advanced calculations for steam flow, pipe sizing, pressure drops, heat loss, trap sizing, PRV sizing, and thermal efficiency.
Review and approve PFDs, P&IDs, 3D piping layouts, equipment specs, and control strategies.
Define design standards, best practices, and engineering procedures for steam systems.
Manage the technical scope of steam system design within multidisciplinary engineering projects.
Collaborate with clients, vendors, contractors, and regulatory authorities to ensure timely and cost-effective project delivery.
Review and approve vendor documentation, construction packages, and QA/QC plans.
Provide expert support during installation, commissioning, testing, and troubleshooting.
Ensure full compliance with applicable codes such as ASME B31.1, B31.3, ASME Section I, API, and local steam system regulations.
Implement safety measures and risk mitigation strategies for high-pressure steam systems.
Interface with regulatory bodies, inspectors, and client safety teams during audits and approvals.
Conduct steam system audits to identify losses, inefficiencies, and areas for recovery (e.g., flash steam utilization, trap optimization, condensate return).
Recommend and implement energy-saving projects that align with plant operational goals and sustainability targets.
Lead initiatives for system reliability improvements and reduced operational costs.
Mentor junior and mid-level engineers, conduct technical training sessions, and perform peer reviews.
Lead internal technical discussions and design reviews to ensure quality and consistency across projects.
Education:
Bachelor’s degree in Mechanical Engineering (Master’s preferred).
Certifications such as Certified Energy Manager (CEM), PE license, or ASME code training are preferred.
Experience:
8+ years of experience in steam system design and project execution.
Proven experience in industries such as power generation, oil & gas, chemicals, food & beverage, pharmaceuticals, or district heating.
Experience with system commissioning, troubleshooting, and failure analysis.
Technical Skills:
Proficiency with engineering design tools such as AutoCAD, Revit, SolidWorks, or Plant 3D.
Experience with steam simulation tools (e.g., AFT Arrow/Fathom, Pipe-Flo, SteamCalc, or custom Excel models).
Familiarity with control systems integration (SCADA, PLC logic for PRVs, steam trap monitoring).
Strong understanding of mechanical equipment such as boilers, heat exchangers, steam traps, control valves, and pressure vessels.
Strong technical acumen and engineering judgment
Excellent communication and leadership skills
Project management capability and stakeholder coordination
Attention to detail and commitment to safety and code compliance
Ability to mentor, guide, and grow engineering teams
Office-based with regular travel to industrial sites, fabrication shops, or client facilities.
Fieldwork may involve exposure to high-temperature steam systems and confined spaces (PPE required).
Occasional travel for project meetings, factory acceptance tests (FATs), and commissioning activities.