Sensor and Actuator Wiring Supervisor

The Senior Sensor and Actuator Wiring Supervisor is responsible for overseeing complex sensor and actuator wiring projects across multiple systems or facilities. The role demands extensive experience in field instrumentation, leadership in multidisciplinary teams, and assurance of high standards in installation quality, safety, and documentation.

Key Focus Areas:

1. Advanced Supervision and Strategic Oversight

• Lead cross-functional wiring teams across multiple zones or projects.

• Develop detailed wiring execution strategies, manpower plans, and productivity metrics.

• Interface with senior project engineers to align wiring milestones with system commissioning goals.

2. Expert Wiring Standards and Integration

• Ensure installation and routing comply with IEC/NEC standards, ATEX/HAZLOC classifications (where applicable), and industry best practices.

• Integrate sensor and actuator wiring into complex control architectures involving PLCs, DCS, SCADA, motion controllers, and robotics.

3. Instrumentation and I/O Integration Expertise

• Manage signal integrity, shielding, and grounding for analog/digital sensors, RTDs, thermocouples, encoders, solenoids, actuators, etc.

• Direct team in addressing complex I/O mismatches, signal losses, or noise issues during loop checking and diagnostics.

4. Project Documentation and Technical Leadership

• Validate and redline control panel wiring diagrams, termination schedules, and loop diagrams.

• Ensure precise as-built documentation and traceability for audits, QA/QC, or regulatory compliance (e.g., GMP, FDA 21 CFR Part 11).

5. Material Management and Procurement Support

• Oversee inventory of wiring materials, specialized connectors, instrumentation enclosures, and consumables.

• Evaluate and recommend high-performance cabling or field instrumentation for new projects.

6. Quality Assurance and Continuous Improvement

• Conduct root cause analysis of wiring defects, signal issues, and interface problems.

• Champion continuous improvement in wiring practices, tools, training, and materials.

7. Compliance and Safety Oversight

• Lead risk assessments and enforce strict compliance with electrical safety procedures, EHS protocols, and control room standards.

• Train technicians on LOTO, arc flash boundaries, ATEX zones, and cleanroom wiring protocols (if applicable).

8. Mentorship and Cross-Functional Communication

• Mentor mid-level supervisors and wiring technicians, promoting technical excellence and field decision-making.

• Act as technical liaison between field teams, engineering, commissioning, and QA/QC groups.

Qualifications:

• Education:

  • Bachelor's or Diploma in Electrical, Instrumentation, or Mechatronics Engineering.

• Experience:

  • 8–15+ years of experience in sensor/actuator wiring, including 3+ years in a senior supervisory or technical lead role.

  • Exposure to regulated environments (pharma, F&B, oil & gas, cleanrooms) is preferred.

• Technical Skills:

  • Deep expertise in wiring for automation, instrumentation, motion control, and hazardous areas.

  • Advanced interpretation of P&IDs, electrical schematics, and panel layouts.

  • Experience integrating field wiring with PLCs, SCADA systems, and distributed control systems.

Soft Skills:

• Strong leadership, coaching, and team-building skills

• Excellent planning, troubleshooting, and documentation abilities

• Effective communication with stakeholders from shop floor to senior management

• Dedication to quality, safety, and continuous operational improvement