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Senior Mechanical Engineer – Valve Systems

Job Description

Roles & Responsibilities

We are looking for a skilled and experienced Mechanical Engineer (Mid-Level) to take ownership of valve selection, sizing, specification, and performance evaluation across diverse process and utility applications. The engineer will work closely with cross-functional teams including piping, instrumentation, procurement, maintenance, and operations to ensure proper design, installation, and performance of valve systems in high-pressure and high-temperature services.


Key Responsibilities:

⚙️ Valve Engineering & Specification

  • Select appropriate valve types (gate, globe, ball, butterfly, check, control, safety relief) based on service conditions, fluid properties, and process criticality.

  • Prepare valve datasheets, specifications, and technical requisitions.

  • Size valves for flow capacity, pressure drop, and noise control using standard tools (Fisher, Samson, Flowserve, etc.).

  • Ensure valve and actuator selection meets process safety and performance requirements.

📄 Design Integration & Documentation

  • Interpret and develop P&IDs, isometrics, valve lists, and line designation tables.

  • Prepare MTOs (Material Take-Offs), valve BOMs, and support procurement with technical bid evaluations.

  • Review vendor drawings, IOMs (Installation, Operation, Maintenance manuals), and QAPs (Quality Assurance Plans).

  • Coordinate with control and instrumentation teams for actuated valve integration.

🧪 Inspection, Testing & Commissioning

  • Witness and review valve factory testing (FAT) and site acceptance testing (SAT):

    • Pressure testing, seat leakage, torque verification, set pressure (for SRVs), actuator stroking

  • Validate compliance with standards like API 598, ASME B16.34, API 6D, ISO 5208.

  • Support installation, alignment checks, and field troubleshooting during pre-commissioning and start-up phases.

🔍 Performance & Reliability Engineering

  • Investigate valve performance issues such as leakage, cavitation, improper operation, stiction, or actuator failure.

  • Collaborate with reliability engineers and maintenance to perform failure analysis and recommend corrective actions.

  • Support selection of upgraded materials (e.g., trim, seats, coatings) for high-corrosion, high-temperature, or erosive services.

📘 Standards, Codes & Continuous Improvement

  • Apply relevant design codes and industry standards: API, ASME, ASTM, NACE, ISO, MSS-SP.

  • Contribute to valve standardization, preferred vendor development, and cost optimization initiatives.

  • Assist in developing internal best practices, engineering checklists, and technical knowledge bases.


Required Qualifications:

  • Education:

    • Bachelor’s degree in Mechanical Engineering or related field (Master’s preferred for specialized roles)

  • Experience:

    • 3–7 years of experience in valve system engineering, mechanical design, or piping & instrumentation roles.

  • Technical Skills:

    • Deep understanding of valve types, materials, operation mechanisms, and actuator systems

    • Ability to interpret and develop P&IDs, valve datasheets, sizing reports

    • Proficient in engineering software tools for flow calculations and valve sizing (e.g., Fisher Specification Manager, SAMSON, ValveWorks)

  • Software:

    • MS Office (Excel, Word, PowerPoint), AutoCAD or SolidWorks

    • Optional: Plant 3D, SmartPlant, SAP PM, or reliability tools (Meridium, XFRACAS)


Preferred Industry Background:

  • Oil & Gas (upstream/downstream)

  • Power Generation (thermal, combined cycle, nuclear)

  • Petrochemical / Chemical Processing

  • Water Treatment / Desalination / Mining


Key Competencies:

  • Strong mechanical aptitude and engineering judgment

  • Solid technical documentation and communication skills

  • Field-readiness for site visits, inspections, and troubleshooting

  • Effective problem-solving and decision-making abilities

  • Team player with an initiative-driven mindset


Work Environment:

  • Combination of office, shop-floor, and site-based tasks

  • Periodic travel to plants, vendor facilities, and construction/commissioning sites

  • May involve extended working hours during project milestones, FATs, or shutdowns

Job Detail
  • Work Type: Full Time
  • Languages to be known : English
  • Country: United Arab Emirates
  • City: Dubai
  • Job Category : Power Plants