Prototype Technician – Valvetrain

The Junior Valve Assembly Technician is responsible for assisting in the mechanical assembly of valves and related components according to work instructions and quality standards. This entry-level role involves hands-on tasks such as part preparation, sub-assembly, torqueing, and visual inspection under supervision. The technician ensures adherence to safety, cleanliness, and product conformance while supporting continuous production flow.

Key Responsibilities:

• Assist in assembling various types of valves (e.g., solenoid, check, pressure relief, control) as per work instructions.

• Prepare components for assembly, including cleaning, deburring, and organizing parts.

• Follow torque specifications, sealing instructions, and safety procedures during assembly.

• Use basic hand tools, pneumatic tools, and assembly fixtures to build sub-assemblies and final units.

• Perform visual checks and basic dimensional inspections to ensure correct fit and part orientation.

• Maintain cleanliness of the work area and follow 5S practices.

• Escalate any non-conforming parts or assembly issues to the supervisor or quality team.

• Accurately record production data and work order completion.

Key Focus Areas:

1. Component Preparation & Handling:

   • Ensure parts are clean, defect-free, and ready for assembly.

   • Organize components by build sequence and maintain traceability.

2. Mechanical Assembly Execution:

   • Follow work instructions and process sheets for valve assembly steps.

   • Apply torque and sealants correctly based on specified procedures.

3. Basic Inspection & Quality Checks:

   • Conduct visual inspections and check for missing parts, alignment, or obvious damage.

   • Report deviations from standard assembly processes.

4. Tool Usage & Safety:

   • Operate manual and pneumatic tools safely and efficiently.

   • Adhere to PPE and workstation safety protocols.

5. Documentation & Workflow Support:

   • Fill out job cards or checklists to document assembly completion.

   • Support production targets through accurate, timely work.

Qualifications:

• ITI or Diploma in Mechanical / Fitting / Production / Mechatronics.

• 0–2 years of experience in mechanical or valve assembly (internship or vocational exposure preferred).

• Basic understanding of mechanical components, tools, and fasteners.

• Ability to read simple mechanical drawings or work instructions.

• Strong attention to detail, willingness to learn, and a safety-first mindset.