Process Automation and Control Engineer

As a Mid-Level Process Automation and Control Engineer, you will play a key role in the design, development, implementation, and troubleshooting of automation and control systems for process manufacturing environments. You will lead medium-scale automation projects, provide technical guidance to junior engineers, and collaborate with cross-functional teams to ensure the successful delivery of automation systems that meet performance, safety, and compliance standards.

Key Responsibilities:

• Design and implement PLC logic, SCADA/HMI applications, and system architectures.

• Lead the integration of process instruments, drives, and actuators with control systems.

• Supervise and perform I/O testing, loop checks, FAT/SAT, and commissioning activities.

• Interpret and develop P&IDs, I/O lists, wiring diagrams, and control panel layouts.

• Support or lead automation project execution from concept to handover.

• Prepare and review technical documentation: FDS, SDS, control narratives, and validation protocols.

• Collaborate with electrical, instrumentation, and process engineering teams to optimize automation design.

• Troubleshoot automation systems and lead root cause analysis for recurring issues.

• Ensure compliance with GMP, safety, cybersecurity, and data integrity requirements.

Key Focus Areas:

1. Advanced Control System Design

   • Proficiency in:

     • PLC programming (Siemens, Rockwell, Schneider, Mitsubishi)

     • HMI/SCADA platforms (WinCC, FactoryTalk View, Wonderware, iFIX)

     • PID control logic, sequence control, interlocks

2. Instrumentation & Field Integration

   • Strong understanding of:

     • Analog/digital signal processing

     • Flow, level, pressure, temperature transmitters

     • VFDs, control valves, and communication protocols (Modbus, Profibus, Ethernet/IP)

3. Commissioning & Site Execution

   • Lead or support:

     • Control panel inspections

     • Loop testing, field device validation, start-up support

     • FAT/SAT execution with clients and internal QA

4. Process Optimization & Automation

   • Contribute to:

     • OEE improvement initiatives

     • Data logging, analytics, and alarm management

     • Continuous improvement using Lean, Six Sigma tools (optional)

5. Compliance, Safety & Documentation

   • Ensure:

     • GMP, EHS, LOTO, and 21 CFR Part 11 compliance

     • Maintenance of validation documents, as-built drawings, and change records

6. Team Collaboration & Technical Mentoring

   • Collaborate with:

     • Cross-functional teams on project reviews

     • Junior engineers in code reviews, design guidance, and troubleshooting support

Qualifications:

• Education:

  • B.E. / B.Tech in Instrumentation, Electrical, Electronics, Mechatronics, or Automation Engineering

• Experience:

  • 3–7 years in process automation, system integration, or control engineering

  • Hands-on exposure to multiple automation platforms and commissioning environments

• Technical Skills:

  • PLC programming, SCADA/HMI development

  • Panel design and I/O loop understanding

  • Instrumentation knowledge, wiring, and troubleshooting

  • Familiar with AutoCAD/EPLAN, MS Visio, or similar tools

• Soft Skills:

  • Strong problem-solving and analytical skills

  • Good communication for client and team interaction

  • Project ownership and time management