Process Automation and Control Engineer

As a Junior Process Automation and Control Engineer, you will assist in the development, configuration, commissioning, and support of process automation systems. Your role will include hands-on work with PLCs, HMIs, SCADA systems, and field instrumentation. You will support project execution from wiring and documentation to testing and on-site commissioning, gaining exposure to end-to-end automation system lifecycles under the guidance of senior engineers.

Key Responsibilities:

• Assist in PLC programming, HMI/SCADA configuration, and I/O mapping.

• Conduct loop testing, sensor calibration, and basic troubleshooting during installation and commissioning.

• Perform wiring, panel integration, and on-site support for automation projects.

• Read and work from P&IDs, electrical drawings, and control logic diagrams.

• Contribute to FAT/SAT execution, technical documentation, and change control logs.

• Provide remote or on-site support for automation maintenance and breakdown issues.

• Work with instrumentation teams to install and configure field devices like pressure, temperature, flow, and level sensors.

• Ensure compliance with safety, quality, and documentation standards.

Key Focus Areas:

1. Control System Programming

   • Support in:

     • Developing and modifying PLC logic (Siemens, Allen-Bradley, Schneider)

     • HMI/SCADA screen development and alarm configuration

2. Panel Wiring & Integration

   • Exposure to:

     • Control panel layout and assembly

     • Terminal and cable tagging, I/O loop checking

3. Instrumentation & Field Devices

   • Hands-on with:

     • Transmitter installation and calibration

     • Signal testing and troubleshooting (4-20mA, digital signals)

4. Commissioning & Site Support

   • Participate in:

     • Site surveys, I/O checks, field loop validation

     • FAT/SAT documentation and system handovers

5. Documentation & Quality

   • Learn to prepare and maintain:

     • I/O lists, wiring diagrams, change logs, SOPs

     • Project reports and client documentation

6. Compliance & Safety Awareness

   • Understand:

     • GMP, safety protocols, lock-out tag-out (LOTO)

     • Basic regulatory standards (e.g., 21 CFR Part 11) if working in pharma or regulated industries

Qualifications:

• Education:

  • Diploma or B.E. / B.Tech in Instrumentation, Electrical, Electronics, Mechatronics, or Automation Engineering

• Experience:

  • 1 to 3 years in process automation, control systems, or instrumentation roles

• Technical Skills:

  • Basic to intermediate knowledge of:

    • PLC platforms: Siemens, Rockwell, Omron, Mitsubishi

    • HMI/SCADA tools: WinCC, FactoryTalk, iFIX, Wonderware

    • Field instruments: pressure, flow, level transmitters

    • AutoCAD or EPLAN for electrical schematics

• Soft Skills:

  • Willingness to travel and work on industrial sites

  • Strong problem-solving and communication skills

  • Detail-oriented with documentation discipline