Predictive Maintenance Supervisor – Vibration and Alignment

The Predictive Maintenance Supervisor – Vibration and Alignment (Mid-Level) is responsible for leading and executing predictive maintenance activities with a focus on vibration analysis, laser alignment, and dynamic balancing. This role serves as a key contributor in optimizing equipment reliability and minimizing unplanned downtime through data-driven maintenance strategies. The supervisor will oversee condition monitoring programs, manage a team of technicians, and collaborate with reliability and maintenance engineers to drive continuous improvement.

Key Responsibilities:

• Supervision & Execution:

  • Lead a team of predictive maintenance technicians responsible for vibration analysis and alignment tasks.

  • Plan and schedule routine and non-routine condition monitoring tasks on rotating equipment.

  • Perform advanced vibration diagnostics and troubleshooting on motors, pumps, fans, compressors, gearboxes, and turbines.

• Condition Monitoring & Diagnostics:

  • Utilize tools such as vibration analyzers, ultrasound, thermography, and alignment systems to assess machine condition.

  • Interpret vibration spectra and time waveform data to detect and diagnose mechanical faults.

  • Recommend corrective actions based on analysis and trend data.

• Program Management:

  • Maintain and update the predictive maintenance database and CMMS entries.

  • Develop inspection routes, analysis schedules, and reporting templates.

  • Coordinate with maintenance and operations for timely execution of findings.

• Continuous Improvement:

  • Participate in root cause failure analysis (RCFA) and support reliability initiatives.

  • Identify recurring issues and propose improvements in design, operation, or maintenance practices.

  • Contribute to the development and optimization of the plant’s reliability strategy.

• Training & Compliance:

  • Train junior technicians on predictive maintenance tools and techniques.

  • Ensure compliance with safety standards, maintenance procedures, and OEM guidelines.

  • Keep instruments calibrated and ensure proper documentation of all diagnostic activities.

Key Focus Areas:

1. Advanced Vibration Analysis:
   Proficient in using and interpreting results from vibration analysis tools to detect unbalance, misalignment, looseness, bearing faults, etc.

2. Laser Alignment & Dynamic Balancing:
   Expert-level capability to conduct precision alignment and in-situ balancing of rotating machinery.

3. Predictive Maintenance Program Leadership:
   Develop and manage condition monitoring routes, schedules, and documentation practices.

4. Reliability-Centered Maintenance (RCM):
   Apply predictive insights to support proactive maintenance and long-term asset reliability.

5. Team Supervision & Training:
   Guide and mentor a team of technicians; coordinate with other departments to prioritize work.

6. Safety & Quality Assurance:
   Ensure all predictive maintenance activities comply with safety protocols and technical standards.

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Industrial Maintenance, or a related field.

• 5–7 years of experience in predictive or reliability maintenance, with at least 2 years in a supervisory role.

• Certification in Vibration Analysis (ISO CAT II or III preferred).

• Proficient in tools such as CSI 2140, Fluke, Pruftechnik, or equivalent.

• Familiar with CMMS (e.g., SAP PM, Maximo) and condition monitoring software.

• Strong analytical, communication, and team leadership skills.