Pneumatic Valve Control Systems Supervisor

We are seeking a technically skilled and hands-on Mid-Level Supervisor – Pneumatic Valve Control Systems to oversee the day-to-day performance, maintenance, and troubleshooting of pneumatic valve systems in automated industrial environments. This role plays a vital part in ensuring process reliability, compliance, and operational efficiency across pneumatic actuation systems, including control valves, on/off valves, and supporting instrumentation.

The supervisor will coordinate field operations, support system upgrades, and serve as a key point of contact between engineering, maintenance, and operations teams.

Key Focus Areas:

1. Pneumatic Valve Operations and Maintenance Oversight

2. System Diagnostics and Troubleshooting Leadership

3. Valve Control System Performance and Optimization

4. Compliance, Documentation, and Reporting

5. Team Supervision and Technical Guidance

Key Responsibilities:

1. Pneumatic Valve Operations and Maintenance Oversight

• • Manage inspection, maintenance, and calibration schedules for pneumatic valve systems across the facility.

  • Oversee installation, removal, and replacement of pneumatic actuators, positioners, I/P converters, and associated control components.

  • Ensure compressed air systems supplying the valves (filters, regulators, dryers) are functioning effectively.

2. System Diagnostics and Troubleshooting Leadership

• • Lead root cause analysis of valve malfunctions, including slow actuation, signal loss, pressure fluctuation, and leakage.

  • Provide hands-on troubleshooting in coordination with instrumentation, electrical, and mechanical teams.

  • Support control logic verification (in coordination with PLC/SCADA teams) for valve functionality.

3. Valve Control System Performance and Optimization

• • Identify and implement improvement opportunities to enhance valve response time, control accuracy, and system reliability.

  • Monitor valve performance data and trends using plant automation platforms (e.g., DCS, SCADA, or asset management software).

  • Support optimization of valve sizing, air pressure regulation, and fail-safe configuration.

4. Compliance, Documentation, and Reporting

• • Ensure all valve control systems meet internal standards and external regulatory requirements (e.g., OSHA, ISO, GMP if applicable).

  • Maintain accurate documentation of system layouts, valve tag IDs, calibration certificates, and maintenance logs.

  • Generate performance and downtime reports for continuous improvement.

5. Team Supervision and Technical Guidance

• • Supervise and support a team of valve technicians and maintenance personnel.

  • Provide training on pneumatic control systems, safety protocols, and troubleshooting practices.

  • Coordinate with operations and engineering teams during plant shutdowns, turnarounds, and system upgrades.

Required Qualifications:

• • Bachelor’s degree in Mechanical Engineering, Instrumentation, or a related technical discipline (or equivalent experience).

  • 4–7 years of experience in pneumatic valve systems, instrumentation, or industrial automation.

  • Proficient in understanding pneumatic schematics, actuator control circuits, and control valve functionality.

  • Working knowledge of control systems (PLC, SCADA), loop tuning, and instrumentation interfaces.

Preferred Certifications:

• • ISA Certified Control Systems Technician (CCST) or equivalent

  • OSHA Safety Certifications (e.g., LOTO, Confined Space, Electrical Safety)

  • Training in valve diagnostics tools (e.g., Emerson AMS, ValveLink, or equivalent)

Core Competencies:

• • Strong mechanical and automation problem-solving skills

  • Hands-on leadership and team coordination

  • Clear technical communication and documentation

  • Proactive in continuous improvement and risk reduction

  • Commitment to safety, quality, and system reliability