The Senior Packaging Machinery Specialist provides expert leadership in the operation, maintenance, and continuous improvement of packaging machinery including fillers, labelers, and sealers within food and beverage manufacturing. This role oversees complex troubleshooting, drives equipment reliability initiatives, and leads projects related to packaging technology upgrades and automation integration. The specialist ensures packaging lines meet production targets, quality standards, and regulatory compliance while mentoring technical teams and collaborating cross-functionally.
Lead the operation, preventive and predictive maintenance, and troubleshooting of advanced packaging equipment (fillers, labelers, sealers) to maximize uptime and performance.
Manage complex root cause failure analyses and implement long-term corrective actions to improve machinery reliability.
Oversee installation, commissioning, and validation of new packaging machinery and automation systems.
Develop and refine maintenance strategies, reliability programs, and best practices for packaging equipment.
Collaborate with Engineering, Automation, Quality, and Production to support continuous improvement and packaging line efficiency.
Lead and mentor junior specialists, technicians, and operators, fostering skill development and knowledge sharing.
Ensure strict compliance with food safety regulations, GMP, and hygienic standards related to packaging operations.
Evaluate emerging packaging technologies and recommend upgrades or process innovations.
Prepare detailed technical reports, project documentation, and present findings to senior management.
Education:
Bachelor’s degree in Mechanical Engineering, Industrial Maintenance, or related field; advanced technical certifications preferred.
Experience:
7+ years of hands-on experience with packaging machinery (fillers, labelers, sealers) in food & beverage or regulated manufacturing.
Proven leadership in managing packaging machinery reliability, upgrades, and troubleshooting.
Technical Skills:
Expert-level mechanical, electrical, and automation troubleshooting skills.
Strong knowledge of PLCs, HMIs, and packaging control systems.
Familiarity with validation protocols, regulatory compliance, and quality assurance standards.
Experience with reliability-centered maintenance (RCM) and continuous improvement methodologies.
Leadership & Soft Skills:
Excellent leadership, coaching, and communication skills.
Ability to manage multiple projects and influence cross-functional teams.
Strategic thinker with strong analytical and problem-solving abilities.