The Junior PLC and Motion Control Supervisor – Assembly Robotics supports the maintenance, troubleshooting, and programming of PLC and motion control systems used in robotic assembly operations. This entry-level supervisory role is ideal for technically skilled candidates looking to transition from hands-on technician work to leading small teams and coordinating automation support activities.
Assist in supervising a small team of PLC/motion control technicians.
Coordinate shift-based tasks related to automation system checks and fault handling.
Support planning of daily maintenance and troubleshooting activities.
Perform minor edits, debugging, and monitoring of PLC logic for assembly robots and line equipment.
Assist senior engineers in PLC upgrades, backup, and deployment.
Understand ladder logic, function blocks, and structured text (basic level).
Assist with the basic tuning and setup of servo drives and VFDs.
Monitor and log performance of motors, actuators, and motion control loops.
Troubleshoot alarms related to encoders, limit switches, and drives.
Learn and support basic interaction between PLCs and robotic arms (Fanuc, ABB, UR, etc.).
Monitor I/O communication and robot handshake signals.
Participate in cycle testing and robot job recalls during changeovers.
Participate in automation system PM activities.
Respond to breakdowns, analyze fault codes, and log corrective actions.
Ensure basic troubleshooting for hardware faults like sensors, relays, and I/O modules.
Maintain updated backups of PLC/motion programs and control panel wiring layouts.
Follow standard safety procedures for lockout/tagout and electrical safety.
Report near misses and participate in safety audits.
Attend training on new PLC platforms, HMI tools, and motion controllers.
Shadow senior engineers during installations and commissioning activities.
Education:
Diploma or Bachelor's degree in Electrical, Electronics, Mechatronics, or Automation Engineering.
Experience:
1–3 years in an automation technician or junior controls engineer role in a manufacturing environment.
Technical Skills:
Basic knowledge of PLC platforms: Siemens, Allen-Bradley, Mitsubishi, etc.
Introductory knowledge of motion control (servo drives, stepper motors).
Exposure to robotic arms, HMI panels, and SCADA is a plus.
Strong problem-solving attitude
Willingness to learn advanced controls and robotics
Good communication and coordination skills
Detail-oriented and safety-conscious