Metallurgical Engineer – Fabrication

We are seeking a highly experienced Senior Metallurgical Engineer to lead material engineering efforts across fabrication processes involving welding, machining, heat treatment, and forming. The role demands deep technical knowledge in metallurgy and hands-on leadership in material specification, process development, quality control, and failure analysis. You will play a critical role in defining material strategies, mentoring junior engineers, and collaborating across departments to deliver durable, efficient, and cost-effective fabrication solutions.

Key Focus Areas:

1. Materials Engineering Strategy & Advanced Selection

• • Lead material selection for structural, thermal, wear-resistant, and corrosion-critical applications.

  • Develop advanced material specifications, alloy performance maps, and sourcing strategies.

  • Evaluate material trade-offs to optimize performance, cost, and manufacturability.

2. Welding, Joining & Heat Treatment Expertise

• • Provide expert-level guidance on welding procedures (e.g., MIG, TIG, laser, friction stir), including WPS and PQR development.

  • Lead design and validation of complex heat treatment and post-weld stress relief processes.

  • Develop and optimize joining techniques for dissimilar materials and high-strength alloys.

3. Failure Analysis & Metallurgical Testing Oversight

• • Direct failure investigations and root cause analyses involving material fatigue, fracture, corrosion, or thermal degradation.

  • Supervise laboratory testing programs (hardness, tensile, microstructure, impact, creep, etc.) and interpret results for design and production teams.

4. Process Control & Quality Assurance Leadership

• • Define inspection protocols, quality benchmarks, and compliance measures for materials and weld integrity.

  • Ensure adherence to international codes and standards (e.g., ASTM, ASME, AWS, ISO, NADCAP).

5. Cross-Functional Technical Leadership

• • Mentor metallurgical and process engineers; lead technical reviews and decision-making sessions.

  • Collaborate with design, mechanical, and production teams to influence system-level design for materials performance.

  • Interface with suppliers, customers, and certifying bodies on technical materials and process topics.

Core Responsibilities:

• • Drive metallurgical innovation and standardization across fabrication projects.

  • Review and approve material selections, joining methods, and thermal processes.

  • Lead materials risk assessments and mitigation strategies in early-stage designs.

  • Support customer and regulatory audits related to materials engineering.

  • Continuously evaluate emerging materials, coatings, and fabrication technologies for integration.

Required Qualifications:

• • Bachelor’s or Master’s degree in Metallurgical Engineering, Materials Science, or related discipline.

  • 7+ years of experience in metallurgical roles within fabrication, manufacturing, or heavy engineering sectors.

  • Expert knowledge of ferrous and non-ferrous alloys, weld metallurgy, and heat treatment.

  • Strong background in metallurgical lab practices, failure analysis, and data interpretation.

  • Working knowledge of international materials standards and codes (ASTM, ASME, AWS, ISO, etc.).

Preferred Qualifications:

• • Certifications such as CWI (Certified Welding Inspector) or AWS SCWI.

  • Experience in high-performance fabrication environments (e.g., aerospace, oil & gas, shipbuilding, additive manufacturing).

  • Familiarity with digital materials databases, FEA material modeling, and predictive materials performance tools.

  • Experience working with robotic welding, laser cutting, or automated fabrication systems.