The Mid-Level Mechanical Test Technician is responsible for setting up, executing, and troubleshooting structural, vibration, and thermal tests on aerospace hardware. This role works closely with test engineers and leads to ensure accurate data collection, proper test execution, and hardware integrity across qualification, acceptance, and R&D test campaigns. The technician plays a key role in preparing aerospace components for environmental and mechanical validation.
Key Responsibilities:
Set up and operate mechanical and environmental test systems including vibration tables, hydraulic load frames, thermal chambers, and associated instrumentation
Interpret and execute test procedures, engineering drawings, and instrumentation schematics with moderate supervision
Install and calibrate sensors such as strain gauges, thermocouples, accelerometers, and LVDTs
Perform test execution, monitor test conditions, and log data using DAQ systems and software (e.g., NI LabVIEW, Dewesoft, LMS)
Troubleshoot instrumentation and equipment issues during setup and testing
Perform pre- and post-test inspections and document test anomalies or nonconformances
Ensure accurate and complete test documentation, including setup photos, test logs, and data files
Follow cleanroom, safety, and FOD prevention protocols during test setup and hardware handling
Assist in test article fixturing, alignment, and torque operations
Collaborate with test engineers to review results and identify process improvements
Key Focus Areas:
Test setup, instrumentation, and execution for aerospace mechanical systems
Structural load, vibration (sine/random), and thermal testing
Data quality assurance and troubleshooting of test anomalies
Compliance with test procedures, documentation, and safety standards
Qualifications & Skills:
Education:
Associate degree or technical certificate in mechanical technology, aerospace testing, or a related field (required)
Bachelor’s degree or continuing education in mechanical/aerospace testing (preferred)
Experience:
3–6 years of experience in aerospace, defense, or automotive test labs
Hands-on experience with load frames, vibration tables, or thermal cycling equipment required
Familiarity with testing standards such as MIL-STD-810, RTCA DO-160, or NASA GEVS is a plus
Technical Skills:
Skilled in test instrumentation setup and sensor wiring
Competent in operating data acquisition systems and interpreting test outputs
Working knowledge of calibration techniques and mechanical fixturing
Proficient with basic mechanical tools, precision measurement, and test rigging
Soft Skills:
Organized, methodical, and detail-oriented
Strong communication and teamwork abilities
Able to work independently with minimal supervision in a fast-paced test environment
Safety- and quality-focused with proactive problem-solving mindset