The Senior Mechanical Supervisor – Boiler is responsible for leading all aspects of mechanical maintenance and operation for boiler systems and associated equipment. This includes managing maintenance teams, planning overhauls, ensuring regulatory compliance, and improving system reliability and efficiency across industrial and utility-scale operations.
Supervise, lead, and coordinate all boiler maintenance activities, including inspections, repairs, shutdowns, and overhauls.
Ensure compliance with all safety standards, statutory codes (ASME, IBR, ISO), and environmental regulations.
Diagnose and resolve complex mechanical issues related to boilers, burners, feedwater systems, economizers, and steam lines.
Plan and schedule preventive and predictive maintenance programs to reduce downtime.
Prepare maintenance budgets, spare parts forecasts, and work execution plans.
Train and mentor mid-level and junior technicians, ensuring high technical competency within the team.
Liaise with external contractors, OEMs, and certification agencies for inspections, audits, and repair work.
Monitor boiler performance KPIs including efficiency, fuel consumption, emissions, and failure rates, and propose improvement actions.
Review and update standard operating procedures (SOPs), risk assessments, and job safety analyses (JSA).
Report directly to plant management on asset condition, team performance, and project progress.
Diploma or Bachelor’s degree in Mechanical Engineering or equivalent technical qualification.
8–12 years of hands-on experience in boiler operations, maintenance, and supervision.
Deep knowledge of high-pressure boilers, water-tube and fire-tube designs, and auxiliary systems.
Strong understanding of mechanical codes, safety regulations, and maintenance planning tools (CMMS, SAP, etc.).
Proven leadership experience with the ability to manage teams, contractors, and critical situations.
Certification in advanced boiler operations, pressure vessel integrity, or HSE management.
Experience in large-scale plants such as refineries, thermal power plants, or district energy systems.
Proactive mindset with strong decision-making and troubleshooting skills.
Familiarity with energy efficiency practices and emission reduction technologies.