Mechanical Maintenance Technician – Turbines

The Mid-Level Mechanical Maintenance Technician – Turbines is responsible for carrying out scheduled and unscheduled maintenance, troubleshooting, and repair of steam, gas, or hydro turbines and auxiliary systems. This role requires practical mechanical skills, working knowledge of turbine systems, and the ability to work independently or as part of a maintenance team. The technician ensures equipment reliability and supports continuous plant operation with minimal downtime.

Key Responsibilities:

• Preventive & Corrective Maintenance:

  • Perform routine inspections, lubrication, alignment, and component replacement for turbine systems and associated mechanical equipment (e.g., gearboxes, pumps, valves).

  • Execute corrective maintenance tasks following diagnostics or equipment failures.

• Troubleshooting & Diagnostics:

  • Identify mechanical issues using tools such as dial indicators, micrometers, vibration monitoring, and thermal imaging.

  • Collaborate with engineers and senior technicians in diagnosing root causes and implementing mechanical solutions.

• Overhauls & Shutdown Support:

  • Participate in turbine overhauls, including rotor removal, blade inspection, seal replacement, and casing alignment.

  • Support planned outages by preparing work areas, managing tools, and executing tasks per turnaround schedules.

• Technical Interpretation:

  • Read and interpret technical drawings, P&IDs, manuals, and OEM specifications to execute tasks correctly.

• Documentation & Reporting:

  • Maintain detailed records of work performed, parts used, and equipment condition in maintenance systems (e.g., CMMS).

  • Provide feedback and suggestions to improve turbine reliability and performance.

• Safety & Compliance:

  • Follow site safety procedures, including LOTO, confined space entry, and hot work permits.

  • Ensure all mechanical maintenance work meets internal standards and OEM requirements.

• Training & Collaboration:

  • Share knowledge with junior technicians and support their skill development.

  • Coordinate with electrical, instrumentation, and operations teams for multi-disciplinary maintenance.

Key Focus Areas:

1. Turbine System Reliability:
   Ensure consistent and safe operation of turbine systems through effective preventive maintenance and timely repairs.

2. Mechanical Troubleshooting:
   Detect, diagnose, and resolve mechanical faults in turbines and rotating equipment.

3. Overhaul Execution:
   Participate in turbine disassembly, inspection, and reassembly during major outages or overhauls.

4. Component Handling & Fitment:
   Handle precise mechanical components such as blades, seals, shafts, bearings, and couplings with accuracy.

5. Maintenance Recordkeeping:
   Maintain accurate logs of maintenance activities, parts usage, and failure analysis.

6. Workplace Safety:
   Comply with all safety standards and contribute to a hazard-free working environment.

Qualifications:

• ITI / Diploma in Mechanical Engineering, Maintenance Technology, or equivalent.

• 3–6 years of hands-on experience in mechanical maintenance of turbines or rotating equipment.

• Practical knowledge of steam, gas, or hydro turbine systems and their components.

• Proficiency in using mechanical tools, precision instruments, and CMMS.

• Strong understanding of maintenance safety protocols and mechanical fitment practices.

• Good communication and teamwork skills; ability to work independently.