Mechanical Fabrication Manager

The Mechanical Fabrication Manager is responsible for planning, managing, and executing mechanical fabrication activities in accordance with project timelines, quality requirements, and safety standards. This role leads all shop-floor operations related to the fabrication of piping, structural components, vessels, skid assemblies, and mechanical modules.

Key Responsibilities

1. Fabrication Execution

• Manage all stages of mechanical fabrication: cutting, forming, fitting, welding, machining, and assembly.

• Ensure fabrication processes meet client specs, technical drawings, WPS/PQR requirements, and relevant codes (e.g., ASME, AWS).

• Monitor production schedules and ensure delivery milestones are met.

2. Production Planning & Resource Allocation

• Coordinate with planning and engineering departments to align fabrication activities with project timelines.

• Allocate manpower, machinery, and material resources to maximize shop efficiency.

• Track fabrication progress and resolve bottlenecks.

3. Quality Assurance & Technical Compliance

• Implement QA/QC checks during and after fabrication stages.

• Work closely with QA/QC inspectors to ensure dimensional accuracy, welding quality, and NDT clearance.

• Lead root cause analysis and corrective action for any fabrication non-conformities.

4. Workforce Management

• Supervise welders, fitters, fabricators, supervisors, and subcontractors on the shop floor.

• Conduct training programs on fabrication techniques, safety, and equipment handling.

• Monitor productivity, workmanship, and adherence to company policies.

5. Health, Safety & Environment (HSE)

• Enforce HSE policies and ensure safe working conditions across the yard/shop.

• Conduct safety audits, toolbox talks, and ensure incident reporting and resolution.

• Ensure compliance with local, industry, and client-specific HSE norms.

6. Equipment & Material Oversight

• Monitor condition and usage of fabrication tools, cranes, lifting equipment, and welding machines.

• Coordinate with the store/procurement teams for timely material availability (plates, pipes, fittings, etc.).

• Ensure maintenance and calibration of equipment.

Key Focus Areas

🔧 Primary Fabrication Scope

• Pressure vessels, tanks, skid assemblies, piping spools, ducting, structural frames

• Skid-mounted mechanical systems, offshore modules, heat exchangers, supports & brackets

📊 Performance Indicators

• Fabrication output vs. plan (man-hours/ton or inch)

• Rework & rejection rates

• On-time delivery %

• Safety incidents and near misses

• Weld quality – repair rate, NDT pass rate

📏 Applicable Standards

• ASME Section VIII, B31.3 / B31.1

• AWS D1.1, API 650/620, ISO 3834

• Client-specific fabrication standards and codes

Ideal Candidate Profile

• Education:

  • Diploma / B.Tech / B.E. in Mechanical or Production Engineering

• Certifications (Preferred):

  • CSWIP / AWS-CWI / ASNT Level II

  • ISO 9001, 45001 awareness

  • NEBOSH / IOSH for HSE awareness

• Experience:

  • 10–18 years in mechanical fabrication with at least 5 years in a managerial role

  • Experience in large fabrication yards or industrial manufacturing facilities

• Skills:

  • Strong leadership and production coordination

  • Interpretation of engineering drawings and fabrication isometrics

  • Knowledge of welding procedures, layout optimization, and material handling

  • Proficient in ERP/MRP systems and MS Office