Mechanical Engineering Manager – Boiler Systems

The Mechanical Engineering Manager – Boiler Systems leads the design, operation, and maintenance strategy for boiler systems across the facility. This role ensures the safe, reliable, and energy-efficient performance of steam generation systems, including auxiliary equipment and pressure vessels. The manager provides technical direction, oversees engineering projects, and supports compliance with safety and regulatory standards.

Key Responsibilities:

• Engineering Leadership:

  • Lead the mechanical design, specification, and performance evaluation of boiler and steam systems.

  • Manage a team of engineers and technicians responsible for the lifecycle of boiler infrastructure.

• System Design & Upgrades:

  • Plan and oversee upgrades to boilers, burners, economizers, and condensate systems.

  • Drive innovation in design for improved efficiency, emissions reduction, and system capacity.

• Project Management:

  • Manage capital and retrofit projects, from feasibility studies to commissioning.

  • Ensure projects meet quality, timeline, and cost targets with strong vendor and contractor coordination.

• Reliability Engineering:

  • Develop and implement reliability-centered maintenance (RCM) programs for boilers and auxiliary systems.

  • Use root cause analysis (RCA) to solve chronic mechanical issues and improve uptime.

• Energy Efficiency & Optimization:

  • Identify and implement boiler optimization opportunities such as fuel efficiency, heat recovery, and process integration.

  • Collaborate with energy managers to meet sustainability and energy reduction targets.

• Compliance & Risk Management:

  • Ensure compliance with codes and standards (e.g., ASME Boiler Code, API, NFPA, OSHA).

  • Maintain boiler inspection schedules and documentation for pressure vessels and safety devices.

• Technical Documentation & Standards:

  • Develop and maintain engineering documentation, including P&IDs, O&M manuals, SOPs, and technical reports.

  • Standardize practices across operations to ensure consistency and safety.

• Team Development:

  • Mentor junior engineers and technicians; support professional development and training in boiler systems.

  • Promote a safety-first culture and engineering best practices.

Key Focus Areas:

1. Boiler System Design & Engineering Standards:
   Develop and uphold technical standards for high-performance and code-compliant steam systems.

2. System Reliability & Maintenance Strategy:
   Enhance asset reliability through predictive maintenance and lifecycle management of boiler components.

3. Performance Optimization:
   Improve thermal efficiency, combustion quality, and steam utilization through continuous monitoring and improvement.

4. Safety & Compliance Management:
   Lead engineering compliance initiatives to meet boiler codes, pressure equipment regulations, and environmental standards.

5. Capital Projects Execution:
   Deliver cost-effective and technically sound boiler upgrade projects aligned with long-term plant goals.

6. Cross-Functional Collaboration:
   Work closely with operations, maintenance, energy, and safety teams to support plant-wide utility integration.

Qualifications:

• Bachelor’s or Master’s degree in Mechanical Engineering.

• Professional Engineer (PE) license or equivalent is preferred.

• 10+ years of experience in mechanical engineering with a strong focus on boiler and utility systems.

• Proficient in thermodynamics, fluid mechanics, combustion, and heat transfer.

• Experienced in ASME codes, API standards, and utility system compliance.

• Strong leadership, project management, and communication skills.