We are looking for a skilled Mid-Level Materials Engineer specializing in superalloys and ceramic coatings to lead and contribute to advanced materials development projects. The role requires in-depth knowledge of high-performance alloys and coating technologies to support product innovation, materials qualification, and failure analysis in high-temperature and corrosive environments, primarily within aerospace, power generation, or similar industries.
Advanced Superalloys Development & Characterization:
Lead efforts in developing, characterizing, and optimizing nickel- and cobalt-based superalloys for high-temperature structural applications. Perform microstructural analysis and mechanical testing to ensure material performance meets design requirements.
Ceramic Coatings Engineering & Performance Evaluation:
Drive the development and improvement of ceramic thermal barrier coatings (TBCs), wear-resistant, and corrosion-resistant coatings. Evaluate coating application processes (e.g., thermal spray, PVD, CVD) and analyze coating microstructure, adhesion, and durability.
Materials Testing & Qualification:
Design and execute comprehensive testing protocols including creep, fatigue, oxidation, and corrosion testing to qualify materials and coatings for service environments.
Failure Analysis & Root Cause Investigation:
Lead failure analysis investigations of components and coatings using advanced characterization techniques. Provide actionable recommendations to improve materials and coating performance.
Process Development & Optimization:
Collaborate with manufacturing and process engineering teams to develop and optimize coating application processes, ensuring reproducibility, quality, and cost efficiency.
Technical Documentation & Reporting:
Prepare detailed technical reports, datasheets, and presentations for internal stakeholders and external customers. Support patent filings and technical publications as needed.
Cross-functional Collaboration & Mentorship:
Work closely with design, manufacturing, quality, and supplier teams to implement material solutions. Mentor junior engineers and interns to build team capabilities.
Conduct microstructural characterization and mechanical testing of superalloys and ceramic coatings.
Develop testing methodologies to assess material behavior under operational stresses.
Analyze test data, troubleshoot material or coating failures, and implement corrective actions.
Support material selection and qualification for new product development and continuous improvement.
Lead or contribute to R&D projects focused on next-generation superalloys and coatings.
Maintain and improve laboratory standards, protocols, and safety compliance.
Bachelor’s or Master’s degree in Materials Science, Metallurgical Engineering, or related field.
3-7 years of experience working with superalloys and ceramic coatings, preferably in aerospace, power generation, or related industries.
Proficiency with materials characterization techniques such as SEM, XRD, TEM, mechanical testing, and thermal analysis.
Strong understanding of coating technologies, deposition processes, and performance evaluation.
Experience in failure analysis and root cause investigations.
Excellent analytical, problem-solving, and communication skills.
Proven ability to manage multiple projects and work collaboratively in multidisciplinary teams.
Experience with process optimization and scale-up of coating applications.
Knowledge of relevant industry standards and specifications (e.g., AMS, ASTM).
Familiarity with simulation tools related to materials behavior and coating performance.