The Senior Lubrication Technician – Bearings and Turbine Systems is responsible for leading the execution, optimization, and continuous improvement of lubrication programs across critical rotating and static assets—particularly bearings, steam/gas/hydro turbines, gearboxes, and auxiliary systems. This role combines technical expertise with field leadership to enhance equipment reliability, extend asset life, and support data-driven maintenance strategies. The technician also mentors junior staff and collaborates closely with the reliability and engineering teams to analyze lubricant-related failures and implement improvements.
Advanced Lubrication Practices:
Lead lubrication and re-lubrication activities for high-value assets including turbines, compressors, pumps, motors, and large bearings.
Determine correct lubrication intervals, types, and quantities based on equipment specifications, environmental factors, and usage.
Oil Analysis & Condition Monitoring:
Collect and analyze oil samples using onsite tools and liaise with laboratories for in-depth analysis (e.g., viscosity, TBN, particle count, water content, ferrous content).
Interpret oil analysis reports to detect wear, contamination, oxidation, or equipment degradation trends.
Program Optimization:
Review and refine lubrication routes and schedules based on criticality, operating conditions, and historical performance.
Implement improvements to lubrication storage, dispensing systems, and contamination control measures.
Failure Analysis & Troubleshooting:
Assist in root cause analysis of lubricant-related failures (e.g., varnish, sludge, oil starvation, water ingress).
Collaborate with engineering to propose corrective actions and system upgrades.
Documentation & Reporting:
Maintain precise records of lubricant use, oil change intervals, filter replacements, and oil analysis results.
Generate technical reports on equipment conditions and contribute to reliability KPIs.
Inventory & Quality Management:
Manage lubricant inventory, shelf-life, labeling, and compatibility.
Ensure bulk storage and transfer systems follow cleanliness standards (ISO 4406 or equivalent).
Mentoring & Team Leadership:
Train and mentor junior lubrication technicians and provide guidance on best practices, tools, and safety.
Lead toolbox talks and support the development of lubrication SOPs and training modules.
Health, Safety & Environmental Compliance:
Uphold high standards in safety, spill prevention, MSDS compliance, and environmental handling of lubricants and waste.
Strategic Lubrication Program Management
Oversee critical lubrication activities and ensure alignment with long-term maintenance goals.
Oil Analysis & Predictive Maintenance
Lead lubricant condition monitoring and integrate findings into asset reliability plans.
Contamination Control & Cleanliness Standards
Implement best practices to eliminate contamination from storage to application.
Root Cause Failure Analysis (RCFA)
Contribute technical expertise in investigating lubricant-related failures and degradation.
Lubrication System Improvement
Recommend and implement system modifications, including filtration upgrades and automated lube systems.
Mentorship & Knowledge Transfer
Train junior staff and build organizational capability in advanced lubrication practices.
Diploma or Degree in Mechanical Engineering, Industrial Maintenance, or related technical field.
6–10+ years of lubrication experience in industrial environments (preferably in power generation, oil & gas, or utilities).
Strong understanding of turbine and bearing lubrication requirements (hydrodynamic, boundary, and mixed regimes).
Certified Lubrication Specialist (CLS), MLT-II/MLA-II, or equivalent credentials preferred.
Experience with oil analysis software, CMMS tools, and lubrication route optimization.
Strong safety record and commitment to environmental compliance.
Excellent communication, problem-solving, and leadership skills.