Loop Check and Control Technician

The Senior Loop Check and Control Technician plays a critical role in leading and executing loop checks and control system verification during plant commissioning, system upgrades, or routine instrumentation QA/QC. This role involves comprehensive troubleshooting, documentation, coordination with engineering teams, and ensuring all control loops function correctly and safely in accordance with design specifications, standards, and regulatory compliance.

✅ Key Focus Areas:

1. Advanced Loop Check Execution

   • Lead and perform complex loop checks for analog and digital signals across PLC/DCS systems.

   • Validate control logic, safety interlocks, and alarm systems for all process-critical loops.

2. Troubleshooting and Technical Leadership

   • Diagnose and resolve complex loop faults including miswiring, signal drop, grounding issues, and configuration mismatches.

   • Coordinate technical solutions with engineering, QA/QC, and control system integrators.

3. Documentation and QA/QC Compliance

   • Review and finalize loop test documentation, redline drawings, and prepare handover packs.

   • Ensure loop testing follows project validation protocols, especially in GMP, FDA, or ISO-regulated environments.

4. Instrumentation & Control Systems Expertise

   • Deep working knowledge of various field devices (flow, pressure, temperature, level, control valves, positioners).

   • Strong understanding of PLC, DCS, SCADA, and relevant communication protocols (HART, Modbus, Profibus, Foundation Fieldbus).

5. Mentorship and Team Oversight

   • Train and guide junior and mid-level technicians in testing procedures, safe work practices, and troubleshooting methods.

   • Allocate loop check tasks and monitor progress across zones or units.

6. Cross-Functional Coordination

   • Interface with commissioning, automation, electrical, and validation teams to align loop check activities with overall project timelines.

   • Support FAT/SAT and pre-startup verification.

7. Safety & Risk Mitigation

   • Enforce safety procedures during testing in hazardous areas or energized panels.

   • Participate in JSA (Job Safety Analysis) and pre-task briefings.

Qualifications:

• Education:

  • Diploma or Degree in Instrumentation, Electronics, Electrical, or related engineering discipline.

• Experience:

  • 6–10+ years in loop checking, instrumentation commissioning, or process automation, preferably in pharma, biotech, oil & gas, or F&B sectors.

• Skills & Tools:

  • Expert in using multimeters, loop calibrators, communicators (e.g., HART), and software tools for PLC/DCS configuration.

  • Proficient in reading and interpreting P&IDs, loop diagrams, control logic, and as-built documents.