The Mid-Level Hydraulic Turbine Design Engineer is responsible for the design, analysis, and optimization of hydraulic turbines for water-based energy generation and recovery systems. This role involves leading component-level design, supporting system integration, performing hydraulic and structural calculations, and collaborating across disciplines to deliver high-efficiency, cost-effective solutions. The ideal candidate will have prior hands-on experience with turbine design, simulation tools, and a solid understanding of fluid dynamics and rotating machinery.
Design and develop hydraulic turbine components such as runners, guide vanes, draft tubes, nozzles, and scroll cases.
Generate 3D CAD models and 2D drawings with tolerances, materials, and manufacturing details.
Support prototype development and provide design inputs for manufacturability and maintainability.
Perform hydraulic calculations including flow rate, velocity triangles, torque, and power output.
Interpret CFD and FEA simulation results to refine turbine geometries and improve performance.
Conduct basic vibration and dynamic analysis for rotating components.
Participate in turbine design reviews and manage technical documentation and change control.
Coordinate with fabrication teams, vendors, and field engineers during procurement and assembly.
Support commissioning efforts, including test planning and performance validation.
Work with control, mechanical, and civil engineers to integrate turbines into water systems.
Interface with clients and consultants to understand requirements and provide technical recommendations.
Hydraulic Turbine Component Design & Optimization
CFD/FEA Analysis for Performance and Structural Validation
Turbine System Integration for Hydropower & Energy Recovery
Technical Documentation and Compliance with Industry Standards (ASME, IEC 60193, API)
Design for Manufacturability, Reliability, and Efficiency
Support for Testing, Prototyping, and Field Commissioning
Cross-Functional Collaboration with Project and Engineering Teams
Bachelor’s degree in Mechanical Engineering, Fluid Machinery, or related discipline
3–7 years of experience in hydraulic turbine design or rotating machinery
Proficiency in CAD software (e.g., SolidWorks, NX, Inventor) and simulation tools (CFD: ANSYS Fluent, CFX; FEA: ANSYS Mechanical)
Strong grasp of fluid dynamics, thermodynamics, and material selection for hydromechanical systems
Experience working in regulated environments or infrastructure projects is preferred
Analytical thinking and strong technical problem-solving skills
Effective communication and documentation abilities
Ability to work independently and within cross-disciplinary teams
Strong organizational skills and attention to design quality and safety
Commitment to sustainable engineering practices and energy-efficient solutions