Job Title: Fuel System Engineer (Mechanical Focus)

Job Summary: 

We are seeking a skilled and motivated Mid-Level Fuel System Engineer (Mechanical Focus) to join our engineering team. In this role, you will take on more responsibility in the design, development, and optimization of fuel systems for automotive or aerospace applications. You will collaborate with cross-functional teams to ensure that fuel systems meet safety, performance, and regulatory requirements. With your mechanical engineering expertise, you will contribute to the development of innovative fuel system components and lead the execution of key projects from concept to completion.

Key Responsibilities:

• Fuel System Design & Development: Lead the design and development of mechanical components and systems for fuel systems, including fuel pumps, lines, filters, tanks, and injectors. Create detailed CAD models, technical drawings, and specifications that meet functional and regulatory requirements.
• System Integration & Optimization: Oversee the integration of fuel system components into complete systems, ensuring they operate seamlessly within the larger product. Identify and implement design optimizations to improve fuel system performance, reliability, and cost-efficiency.
• Testing & Validation: Plan, execute, and lead testing efforts for fuel system components. Analyze test data, diagnose system issues, and recommend design improvements. Ensure that fuel systems comply with performance and safety standards.
• Material Selection & Analysis: Select appropriate materials for fuel system components, taking into account mechanical, chemical, and environmental properties. Evaluate material performance and collaborate with suppliers to source high-quality materials.
• Cross-Functional Collaboration: Work closely with other engineering teams, including electrical, systems, and manufacturing engineers, to ensure that fuel system designs are compatible with the larger product and manufacturing processes.
• Project Management: Lead the development of fuel system components from concept to production, managing project timelines, resources, and budgets. Track progress and report on milestones to senior leadership and stakeholders.
• Problem Solving & Troubleshooting: Identify and resolve mechanical issues in fuel system designs, working with cross-functional teams to provide timely solutions and improvements.
• Mentorship & Knowledge Sharing: Mentor junior engineers, providing guidance on best practices, design techniques, and testing methods. Foster a collaborative environment within the engineering team and promote continuous learning.
• Documentation & Compliance: Ensure that all design work, testing, and validation processes are documented thoroughly and comply with industry standards, regulations, and internal quality requirements. Support the preparation of technical reports and regulatory documentation.

Key Focus Areas:

• Fuel System Design & Development: Lead the design and optimization of fuel system components to ensure high performance, safety, and manufacturability.
• Project Management & Execution: Manage and oversee the execution of fuel system engineering projects, ensuring that timelines, budgets, and quality standards are met.
• Testing & Validation: Drive testing and validation efforts to ensure that fuel systems perform according to specifications and meet safety and regulatory standards.
• Material & Component Selection: Lead material selection and analysis, ensuring that fuel system components meet all required mechanical and chemical properties.
• Collaboration & Mentorship: Work effectively with cross-functional teams to integrate fuel systems into final products and mentor junior engineers.

Qualifications and Skills:

• Educational Requirements: Bachelor’s degree in Mechanical Engineering, Automotive Engineering, Aerospace Engineering, or a related field.
• Experience: 3-5 years of experience in mechanical engineering, with a focus on fuel systems or related mechanical components (automotive, aerospace, or similar industries).
• Technical Skills: Proficiency in CAD software (e.g., SolidWorks, CATIA, AutoCAD). Strong understanding of mechanical design principles, fuel system components, and material selection.
• Testing & Validation Experience: Hands-on experience in the testing and validation of mechanical systems, particularly fuel systems. Knowledge of testing standards and methodologies.
• Problem-Solving & Analytical Skills: Strong analytical and troubleshooting abilities to identify and resolve complex engineering issues. Ability to drive solutions independently and as part of a team.
• Project Management: Experience in managing or leading engineering projects, including resource allocation, budgeting, and progress tracking.
• Cross-Functional Collaboration: Ability to work with cross-disciplinary teams (electrical, systems, manufacturing) to ensure seamless integration of fuel systems.
• Communication Skills: Excellent written and verbal communication skills, including the ability to prepare technical reports, documentation, and present findings to leadership and stakeholders.
• Regulatory & Compliance Knowledge: Understanding of industry standards and safety regulations (e.g., ISO, SAE, ASTM) as they relate to fuel systems.

Certifications (Optional but Beneficial):

• CAD software certifications (e.g., SolidWorks, AutoCAD).
• Knowledge of fuel system-related industry certifications or standards (e.g., ISO, SAE).
• Six Sigma or Lean Manufacturing certifications.
• Project Management Professional (PMP) certification.