Job Description: Fuel System Engineer

Job Summary:

We are seeking a Fresher Fuel System Engineer to join our engineering team. In this role, you will assist in the design, development, and testing of fuel systems for vehicles. As a fresher, you will work alongside senior engineers, learning about the complexities of fuel systems, including fuel injection, fuel pumps, and fuel tanks. This is an excellent opportunity for someone with a background in mechanical, automotive, or chemical engineering who is eager to contribute to the development of high-performance, environmentally-friendly, and efficient fuel systems for modern vehicles.

Key Responsibilities:

1. Fuel System Design and Development:

   • Assist in the design and development of fuel systems for internal combustion engines, focusing on components such as fuel pumps, fuel injectors, and fuel tanks.
   • Support the integration of fuel systems into vehicle powertrains, ensuring compatibility with engine requirements and performance targets.
   • Contribute to the design of fuel system components to improve fuel efficiency, emissions, and reliability.

2. Testing and Validation:

   • Assist in the testing and validation of fuel system components under various operating conditions to ensure they meet performance, safety, and regulatory standards.
   • Support the execution of fuel system tests, including fuel pressure tests, flow rate tests, and emission tests.
   • Analyze test results, identify issues, and assist in troubleshooting and resolving any performance or reliability concerns.

3. Collaboration with Cross-Functional Teams:

   • Work closely with powertrain, vehicle dynamics, and manufacturing teams to ensure that fuel system designs meet performance and production requirements.
   • Collaborate with vehicle dynamics engineers to integrate fuel system components into overall vehicle performance specifications.

4. Technical Documentation:

   • Help prepare and maintain technical documentation for fuel system components, including design specifications, test reports, and engineering change orders.
   • Contribute to the creation of standard operating procedures (SOPs) and assembly instructions for fuel system components.

5. Continuous Improvement:

   • Assist in researching new technologies and advancements in fuel system design, including alternative fuels, hybrid systems, and electric vehicle integration.
   • Contribute to ongoing projects aimed at improving fuel system efficiency, reducing emissions, and enhancing overall vehicle performance.

Key Focus Areas:

1. Vehicle Dynamics:

   • Assist in analyzing and optimizing vehicle handling, stability, and ride comfort through simulation and testing.
   • Participate in vehicle dynamics testing and analysis, including evaluating the impact of fuel system design on overall vehicle behavior.

2. Powertrain Systems:

   • Contribute to the design and testing of powertrain components, including engines, transmissions, and drivetrains, with a focus on fuel system integration.
   • Support powertrain engineers in ensuring fuel system performance aligns with engine and drivetrain specifications.

3. Structural Engineering:

   • Assist in designing and testing vehicle structures for safety, performance, and durability, particularly in relation to fuel tank placement, integrity, and crashworthiness.
   • Support structural testing to ensure that fuel system components can withstand various mechanical stresses.

4. Electronics & Electrical Systems:

   • Support the integration of electronic systems, including vehicle control, infotainment, and electrical power distribution, into fuel system components.
   • Assist in ensuring the compatibility of electronic fuel injection systems (EFI) with other vehicle electronics.

5. Thermal Systems:

   • Assist in the development of thermal management systems, focusing on engine cooling and HVAC systems, and their interaction with the fuel system.
   • Contribute to the design of fuel system components that operate efficiently under varying thermal conditions.

6. Manufacturing & Assembly:

   • Participate in optimizing manufacturing processes and assembly techniques to improve efficiency and product quality, focusing on the production of fuel system components.
   • Support the development of manufacturing strategies for fuel systems, ensuring components are assembled correctly and meet quality standards.

Qualifications and Skills:

1. Educational Requirements:

   • Bachelor’s degree in Mechanical Engineering, Automotive Engineering, Chemical Engineering, or a related field.
   • Recent graduates with no more than 1-2 years of relevant experience are encouraged to apply.

2. Technical Skills:

   • Basic knowledge of fuel systems, including fuel injection, pumps, and fuel tank design.
   • Understanding of powertrain systems, vehicle dynamics, and basic automotive engineering concepts.
   • Familiarity with CAD software (e.g., AutoCAD, SolidWorks) for designing fuel system components.
   • Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint) for data analysis and reporting.

3. Soft Skills:

   • Strong analytical and problem-solving skills to assist in diagnosing and resolving fuel system-related issues.
   • Ability to work effectively in cross-functional teams and communicate technical details clearly.
   • A strong interest in automotive engineering and a desire to contribute to innovative fuel system solutions.

4. Certifications (Optional but Beneficial):

   • Any relevant certifications in automotive systems, fuel technologies, or simulation tools (e.g., MATLAB, Simulink) are a plus.