The Energy Systems Manager – Steam & Hot Water is responsible for managing, optimizing, and ensuring reliable operation of steam and hot water generation and distribution systems across manufacturing facilities. This role focuses on energy efficiency, cost reduction, and sustainability initiatives while maintaining compliance with safety and environmental regulations. The manager leads a team of engineers and technicians, drives capital projects, and partners with production, maintenance, and EHS teams to align utility performance with operational demands.
Oversee operation, maintenance, and optimization of steam boilers, hot water boilers, heat exchangers, and associated distribution networks.
Develop and implement energy conservation programs focused on fuel use reduction, heat recovery, and waste minimization.
Monitor system performance using KPIs such as steam pressure stability, fuel efficiency, condensate return rates, and thermal losses.
Lead steam and hot water load forecasting and capacity planning aligned with production schedules.
Manage capital projects and upgrades related to steam and hot water generation, including boiler replacements, automation improvements, and system retrofits.
Drive implementation of energy-efficient technologies and digital monitoring tools (SCADA, BMS).
Conduct root cause analysis and troubleshooting for system inefficiencies and failures.
Ensure compliance with all applicable codes and regulations (ASME, OSHA, EPA) related to steam and hot water systems.
Lead safety initiatives and enforce best practices for boiler operation, pressure vessels, and thermal systems.
Coordinate regulatory inspections, emissions monitoring, and environmental reporting.
Lead, mentor, and develop engineering and technical staff responsible for steam and hot water utilities.
Collaborate with production, maintenance, EHS, and corporate energy management to align utility systems with business goals.
Manage vendor and contractor relationships for service and equipment procurement.
Steam and hot water generation system reliability and efficiency
Energy conservation and sustainability initiatives (fuel optimization, heat recovery)
Preventive and predictive maintenance programs for boilers and associated equipment
Compliance with safety and environmental regulations
Load forecasting and capacity planning aligned with plant operations
Capital project management and continuous system upgrades
Integration of digital controls and monitoring technologies
Team leadership and skills development
Bachelor’s degree in Mechanical Engineering, Energy Management, or related field required
Professional certifications in energy management (e.g., CEM) or boiler operation preferred
7–12 years of experience managing steam and hot water utility systems in industrial or food processing environments
Proven track record in energy optimization and utility system project management
Experience with industrial control systems (SCADA, BMS) and energy monitoring tools
In-depth knowledge of boiler operation, steam distribution, water treatment, and thermal system design
Strong understanding of energy efficiency practices and sustainability in utility systems
Familiarity with regulatory codes (ASME, OSHA, EPA) and safety standards
Strong leadership and team development skills
Effective communication and cross-functional collaboration abilities
Analytical mindset with problem-solving and project management expertise