Job Title: Electrical Commissioning Engineer

Job Summary:

The Senior Electrical Commissioning Engineer is responsible for leading the commissioning, testing, and optimization of complex electrical systems and equipment in industrial, commercial, and manufacturing environments. This role requires deep technical expertise and leadership in managing commissioning activities for large-scale electrical projects. The Senior Engineer will oversee the entire commissioning process, troubleshoot complex system issues, ensure compliance with safety standards and regulations, and mentor junior engineers. This position plays a critical role in ensuring that electrical systems are properly installed, calibrated, and optimized for peak performance.

Key Responsibilities:

1. Lead Commissioning Activities:

   • Lead the commissioning of electrical systems, including power distribution systems, generators, control panels, transformers, circuit breakers, protection relays, and other critical electrical components.
   • Develop and implement commissioning plans, procedures, schedules, and checklists to ensure all systems meet operational requirements and design specifications.
   • Oversee all commissioning activities, ensuring they are completed on time, within budget, and to the required standards.
   • Perform system-level integration testing, including verifying that electrical systems integrate seamlessly with other systems (e.g., SCADA, PLC, automation systems).

2. Troubleshooting and Technical Support:

   • Take ownership of troubleshooting complex electrical issues during the commissioning phase and resolve any technical challenges encountered.
   • Lead fault diagnostics for electrical systems and components, using advanced diagnostic tools (e.g., multimeters, oscilloscopes, insulation testers, thermal imaging cameras).
   • Provide on-site support and expert technical advice to address any operational issues or adjustments required to optimize system performance.

3. System Optimization and Performance Monitoring:

   • Oversee the optimization of electrical systems to ensure peak performance and efficiency after installation and throughout the commissioning process.
   • Perform detailed performance assessments, analyzing system data to identify any inefficiencies, bottlenecks, or system failures and implement corrective actions.
   • Work with project teams to make recommendations for improvements in system performance, energy consumption, and cost efficiency.

4. Project Management and Coordination:

   • Coordinate commissioning activities with project managers, engineers, and contractors to ensure the smooth execution of electrical systems installation and commissioning.
   • Manage project timelines, resource allocation, and budget to ensure the commissioning process stays within scope and meets key milestones.
   • Facilitate coordination between various teams, ensuring electrical systems are integrated efficiently with other mechanical, structural, and automation components of the project.

5. Safety and Regulatory Compliance:

   • Ensure that all commissioning activities follow safety protocols and meet industry standards and regulations, including those outlined by NEC, IEC, OSHA, and other regulatory bodies.
   • Perform safety audits during the commissioning phase to identify and mitigate any potential electrical hazards.
   • Lead the implementation of lock-out/tag-out procedures, emergency shutdown protocols, and electrical system isolation techniques to ensure safety during commissioning.

6. Documentation and Reporting:

   • Prepare and review comprehensive commissioning reports, including results from system testing, performance validation, troubleshooting actions, and system modifications.
   • Maintain accurate documentation of all commissioning activities, including equipment settings, calibration adjustments, test results, and changes made to the system.
   • Ensure that all reports and documentation meet regulatory requirements and can be used for audits or as a reference for future projects.

7. Mentorship and Training:

   • Provide mentorship to junior engineers and commissioning technicians, offering technical guidance and support to develop their skills and capabilities.
   • Lead training sessions and knowledge-sharing initiatives to ensure the commissioning team is updated on new technologies, best practices, and industry standards.
   • Review work completed by junior staff, ensuring high standards of quality and safety are met.

8. Client Interaction and Stakeholder Communication:

   • Act as the primary point of contact for clients during the commissioning process, providing regular updates on progress, challenges, and outcomes.
   • Address client concerns, offering technical expertise and recommendations to ensure systems meet client expectations and operational goals.
   • Liaise with external vendors and contractors to ensure that all electrical equipment is correctly installed, tested, and calibrated.

9. Continuous Improvement:

   • Drive continuous improvement initiatives within the commissioning process, identifying areas for streamlining, efficiency gains, and cost reductions.
   • Stay up-to-date with the latest trends, tools, and technologies in electrical commissioning, and advocate for the adoption of new approaches to improve system performance and reliability.
   • Evaluate and refine commissioning methodologies to ensure best practices are followed across all projects.

Skills and Knowledge Required:

• In-depth knowledge of electrical systems, power distribution, control panels, transformers, protection systems, and instrumentation.
• Extensive experience with electrical commissioning processes, testing procedures, and system integration.
• Advanced troubleshooting and problem-solving skills, particularly in diagnosing and resolving complex electrical issues.
• Strong understanding of electrical safety standards and codes (e.g., NEC, IEC, OSHA) and the ability to implement these in commissioning activities.
• Ability to lead and manage commissioning projects, ensuring all activities are completed on schedule, within budget, and in compliance with safety standards.
• Strong leadership skills, with the ability to mentor and guide junior engineers and technicians.
• Excellent communication skills, with the ability to interact effectively with clients, vendors, and project teams.
• Experience with SCADA systems, PLCs, HMI, and automation systems integration with electrical components.

Educational Qualifications:

• Bachelor’s or Master’s degree in Electrical Engineering, Electronics Engineering, or a related field.
• Relevant certifications in electrical commissioning, control systems, or project management (e.g., Six Sigma, PMP, PLC, SCADA) are a plus.
• Additional certifications in safety standards (e.g., OSHA, NEC) are beneficial.

Experience:

• 7+ years of experience in electrical commissioning, testing, troubleshooting, and system optimization, with a focus on industrial or commercial electrical systems.
• Proven experience in leading commissioning teams, managing large-scale electrical projects, and ensuring system performance and safety.
• Extensive hands-on experience with complex electrical systems, troubleshooting methods, and optimization techniques.

Tools and Technologies:

• Expertise with electrical testing and diagnostic tools (e.g., multimeters, insulation testers, oscilloscopes, power analyzers).
• Familiarity with commissioning software (e.g., SCADA, PLC configuration tools).
• Knowledge of control systems (e.g., PLCs, SCADA) and how they integrate with electrical systems.

Other Requirements:

• Strong project management and organizational skills, with the ability to oversee multiple commissioning activities simultaneously.
• Ability to work under pressure, make quick decisions, and prioritize tasks effectively to meet project deadlines.
• Willingness to travel to various project sites as needed for commissioning activities.
• Ability to work long hours or weekends when required for the successful completion of commissioning projects.