Job Title: Diverter Damper Engineer

Job Summary:

The Mid-Level Diverter Damper Engineer is responsible for the design, installation, maintenance, and optimization of diverter dampers used in a variety of industrial systems, including boilers, HVAC systems, and power plants. This engineer will use their technical knowledge to ensure that diverter dampers operate efficiently, safely, and according to specifications. The Mid-Level Engineer will assist in troubleshooting complex issues, perform system diagnostics, and lead projects aimed at improving the performance and reliability of diverter damper systems. They will also provide guidance to junior engineers and collaborate closely with other engineering teams to ensure seamless integration with other systems.

Key Responsibilities:

1. Design and Engineering:

   • Design and optimize diverter damper systems, ensuring they meet the performance, safety, and environmental requirements of the system.
   • Develop technical specifications, system layouts, and detailed engineering drawings (using CAD software such as AutoCAD or SolidWorks).
   • Evaluate different damper materials, actuators, and controls to ensure optimal selection for specific industrial applications.
   • Modify and improve existing diverter damper designs to enhance efficiency, performance, and reliability.

2. Installation and Integration:

   • Oversee the installation of diverter damper systems in new and existing industrial systems, ensuring they are properly integrated with other components (e.g., fans, ducting, valves).
   • Ensure that installations meet design specifications and comply with relevant safety and quality standards.
   • Work closely with senior engineers, contractors, and site teams to coordinate installation efforts and resolve any issues that arise during installation.

3. Troubleshooting and Maintenance:

   • Troubleshoot and resolve complex issues with diverter damper systems, including mechanical failures, actuator problems, and control system malfunctions.
   • Perform root cause analysis on recurring damper system failures and recommend solutions to prevent future occurrences.
   • Lead maintenance efforts on diverter dampers, including inspections, calibrations, and adjustments to ensure optimal operation.
   • Develop and implement predictive maintenance strategies, using tools such as vibration analysis, thermal imaging, and flow analysis.

4. System Performance Optimization:

   • Monitor and assess the performance of diverter damper systems to ensure they meet operational efficiency and safety standards.
   • Use performance data to identify areas for improvement and propose solutions to enhance the system’s efficiency, energy consumption, and durability.
   • Recommend adjustments or modifications to control strategies, actuation systems, or damper designs to optimize system performance.

5. Project Management and Coordination:

   • Lead and manage diverter damper-related projects, from initial design through to installation and commissioning.
   • Coordinate with cross-functional teams, including senior engineers, project managers, and contractors, to ensure project milestones are met.
   • Develop project schedules, track progress, and ensure projects are completed on time, within scope, and within budget.
   • Prepare and manage documentation related to project design, installation, maintenance, and testing.

6. Safety and Compliance:

   • Ensure all diverter damper systems are installed, maintained, and operated in compliance with safety regulations and industry standards (e.g., ASME, API, ISO).
   • Conduct safety audits and risk assessments for diverter damper systems, implementing corrective actions as necessary.
   • Adhere to safety protocols when working with diverter damper systems, particularly in high-temperature and high-pressure environments.

7. Documentation and Reporting:

   • Maintain detailed records of design specifications, installation procedures, maintenance activities, and system performance.
   • Generate regular reports summarizing damper system performance, maintenance activities, and troubleshooting results.
   • Assist in preparing documentation for client handover, including system manuals, maintenance schedules, and operational guidelines.

8. Mentoring and Team Support:

   • Provide technical guidance and support to junior engineers and technicians, helping them develop their skills in damper system design, troubleshooting, and maintenance.
   • Lead technical training sessions for the team, sharing knowledge on best practices for diverter damper operations and maintenance.
   • Assist in knowledge-sharing initiatives within the engineering team to improve system design and maintenance processes.

9. Continuous Improvement:

   • Keep up-to-date with the latest trends, technologies, and best practices in diverter damper systems and industrial control systems.
   • Suggest and implement improvements to increase damper system reliability, efficiency, and cost-effectiveness.
   • Participate in R&D initiatives to explore new technologies and materials that can enhance damper performance.

Skills and Knowledge Required:

• Strong understanding of diverter damper systems, including their design, operation, and integration within larger industrial systems (e.g., boilers, HVAC, power plants).
• Proficiency with CAD software (e.g., AutoCAD, SolidWorks) for creating technical drawings and system layouts.
• Experience with control systems, actuators, and sensors used to regulate and operate diverter dampers.
• Ability to troubleshoot and resolve complex mechanical, electrical, and control system issues in damper systems.
• Experience with performance optimization techniques, including using diagnostic tools (e.g., vibration analysis, thermal imaging, flow analysis).
• Knowledge of relevant safety standards and industry codes (e.g., ASME, API, ISO) for diverter damper systems and industrial systems.
• Strong communication skills, both verbal and written, for documentation, reporting, and collaboration with cross-functional teams.
• Project management experience, including managing timelines, budgets, and resources for diverter damper projects.
• Strong analytical and problem-solving skills, with a focus on efficiency and system optimization.

Educational Qualifications:

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field.
• Relevant certifications in control systems, mechanical systems, or project management (e.g., PMP, Six Sigma) are a plus.

Experience:

• 3-5 years of experience in the design, installation, and maintenance of diverter damper systems or similar mechanical systems.
• Proven experience in troubleshooting, repairing, and optimizing industrial systems, with a focus on mechanical components and control systems.
• Previous experience leading projects or teams in industrial or power generation environments is preferred.

Tools and Technologies:

• Proficiency with CAD software (AutoCAD, SolidWorks, or similar) for designing diverter damper systems.
• Familiarity with diagnostic tools and equipment (e.g., pressure gauges, flow meters, vibration analysis tools).
• Knowledge of PLC and control systems used in diverter damper operations is advantageous.
• Experience with maintenance management software (e.g., CMMS) for tracking maintenance schedules and system performance.

Other Requirements:

• Strong organizational skills, with the ability to manage multiple tasks and priorities simultaneously.
• Ability to work independently and make technical decisions while ensuring adherence to safety standards.
• Willingness to travel to job sites or plant locations for system installations, troubleshooting, and commissioning.
• Ability to work in challenging environments, including confined spaces, high temperatures, and high-pressure systems.