Director – Structural and Sheet Metal Fabrication

We are seeking a results-driven and technically proficient Director – Structural and Sheet Metal Fabrication to lead and optimize our fabrication operations. This role is responsible for overseeing all structural and sheet metal fabrication processes, ensuring high-quality output, cost efficiency, and adherence to engineering specifications. The ideal candidate brings deep expertise in metalworking, modern fabrication technologies, and a strong track record in operational leadership.

Key Focus Areas:

1. Structural and Sheet Metal Fabrication Management

• • Lead operations for heavy structural steel and precision sheet metal fabrication.

  • Oversee cutting, bending, forming, punching, welding, riveting, and mechanical assembly processes.

2. Process Optimization & Lean Manufacturing

• • Drive continuous improvement initiatives using Lean, Six Sigma, and Kaizen tools.

  • Reduce lead times, increase throughput, and optimize material usage and labor efficiency.

3. Quality Control & Compliance

• • Ensure fabrication meets required quality, dimensional tolerances, and safety standards.

  • Maintain compliance with industry codes (e.g., AWS D1.1, ASME, ISO 9001) and customer specifications.

4. Technology & Equipment Leadership

• • Oversee the implementation and operation of CNC machines, laser/plasma cutters, press brakes, and robotic welders.

  • Develop investment plans for capital equipment upgrades and automation.

5. Cross-Functional Collaboration

• • Work closely with Engineering, Supply Chain, Quality, and Production Planning teams.

  • Support product design for manufacturability and lead fabrication readiness for new product introductions.

6. Team Leadership and Development

• • Manage a team of supervisors, welders, fabricators, machinists, and engineers.

  • Build a high-performing workforce with a focus on skill development, accountability, and safety culture.

Core Responsibilities:

• • Develop and execute operational strategies for structural and sheet metal fabrication across one or more facilities.

  • Monitor KPIs (OEE, scrap rate, first-pass yield, throughput) and take corrective actions as needed.

  • Drive cost reduction initiatives while maintaining or improving product quality.

  • Manage production schedules, labor planning, and capacity utilization.

  • Ensure proper maintenance and availability of fabrication equipment.

  • Lead root cause analysis and corrective action for quality or production issues.

  • Maintain a safe and compliant workplace in accordance with OSHA and environmental regulations.

Required Qualifications:

• • Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Technology, or equivalent technical field.

  • 10–15+ years of experience in sheet metal and structural fabrication, with 5+ years in a leadership or director-level role.

  • Strong expertise in fabrication methods including laser cutting, CNC punching, press brake forming, MIG/TIG welding, and finishing.

  • Working knowledge of GD&T, welding codes, and mechanical drawings.

  • Proven success leading cross-functional teams and production improvement projects.

Preferred Qualifications:

• • Master’s degree in Engineering or Business (MBA).

  • AWS Certified Welding Inspector (CWI) or equivalent certification.

  • Experience in industries such as aerospace, defense, construction equipment, or transportation.

  • Familiarity with ERP/MRP systems, MES, and CAD/CAM tools (e.g., SolidWorks, AutoCAD, Amada, Trumpf systems).

  • Experience implementing automation, robotics, and smart manufacturing technologies.