The Director – Robotic Fabrication Systems is responsible for leading the strategy, development, integration, and optimization of robotic automation across fabrication processes such as welding, cutting, handling, and assembly. This role combines deep technical expertise in robotics with cross-functional leadership to deliver highly efficient, safe, and scalable manufacturing systems. The director plays a key role in advancing the digital and automation roadmap, supporting product launches, and enhancing productivity and product quality through state-of-the-art robotic solutions.
Lead the deployment and lifecycle management of robotic systems across fabrication areas (welding, laser cutting, handling, fastening, etc.).
Define automation strategies aligned with business goals to improve throughput, consistency, and ROI.
Collaborate with cross-functional teams in manufacturing engineering, design, controls, IT, and operations to ensure robotic systems meet quality and functional requirements.
Oversee integration of new technologies such as AI-based vision systems, force sensors, adaptive welding, and digital twins.
Manage a team of automation engineers, controls specialists, and external integrators.
Ensure proper selection and implementation of robotic platforms (Fanuc, ABB, KUKA, Yaskawa, etc.) and peripheral devices.
Optimize robotic workcells for cycle time, tool path efficiency, joint access, and safety compliance.
Lead automation readiness and ramp-up for new model introductions and facility expansions.
Establish and monitor KPIs for robotic system uptime, productivity, quality, and maintenance.
Oversee CAPEX planning, vendor development, and project execution for automation programs.
Robotic Welding & Fabrication Automation:
Deploy advanced robotic MIG, TIG, spot welding systems with offline programming (OLP) and real-time monitoring.
Integrate welding parameter feedback for joint quality assurance and traceability.
Digital Integration & Smart Systems:
Leverage data analytics, IoT, MES, and Industry 4.0 technologies for predictive maintenance and system optimization.
Implement simulation and digital twin models for robotic cell validation and optimization.
Automation Strategy & Process Engineering:
Define long-term automation roadmap aligned with cost, quality, and capacity targets.
Collaborate on process design for manufacturability and robotic accessibility.
Technology Innovation & Vendor Ecosystem:
Evaluate emerging automation technologies (collaborative robots, mobile robotics, AI-vision) and manage pilot programs.
Build strong partnerships with OEMs, integrators, and software providers.
Team Development & Safety Leadership:
Build and mentor a high-performance robotics and controls team.
Drive a culture of safety, compliance (ANSI/RIA standards), and operational excellence.
Bachelor’s or Master’s degree in Mechatronics, Robotics, Mechanical, or Electrical Engineering.
15+ years of experience in manufacturing automation with a minimum of 5 years in a senior leadership role.
Proven expertise in robotic systems integration for welding, cutting, assembly, or material handling.
Deep knowledge of robotic simulation software (e.g., RoboDK, Process Simulate, Delmia), PLCs, HMIs, and safety systems.
Experience leading complex automation projects in automotive, aerospace, industrial equipment, or advanced fabrication.
Strong leadership, program management, and cross-functional collaboration skills.