The Director – Plant Engineering and Mechanical Operations is responsible for the strategic oversight, planning, and execution of all mechanical engineering and plant maintenance activities. This role ensures that plant infrastructure, machinery, and mechanical systems operate safely, efficiently, and reliably. The director will lead engineering improvements, drive asset performance, and support the company’s production goals through effective maintenance and engineering practices.
Lead the design, modification, and optimization of mechanical systems and equipment.
Ensure all engineering activities align with industry standards, regulatory requirements, and plant safety protocols.
Support expansion and upgrade projects with robust mechanical engineering input.
Oversee day-to-day mechanical maintenance and operations of plant equipment (pumps, compressors, HVAC, piping, boilers, rotating equipment, etc.).
Implement and improve preventive, predictive, and corrective maintenance strategies.
Minimize downtime and ensure plant reliability through proactive asset management.
Establish and monitor KPIs related to equipment uptime, maintenance costs, MTTR, MTBF, and energy efficiency.
Drive root cause analysis (RCA) for recurring issues and implement engineering solutions to avoid recurrence.
Lead initiatives to improve mechanical system performance and reduce operational costs.
Enforce strict adherence to safety standards, environmental regulations, and mechanical codes (ASME, ISO, OSHA, etc.).
Conduct mechanical integrity assessments, audits, and ensure documentation is up to date.
Lead risk assessments (HAZOP, FMEA) and safety improvement projects.
Support CAPEX projects including installation of new machinery, plant upgrades, and infrastructure development.
Manage mechanical scope in terms of cost, schedule, procurement, and execution quality.
Coordinate with vendors, contractors, and project teams to ensure successful project delivery.
Lead and mentor a multidisciplinary team of engineers, maintenance managers, and technicians.
Promote technical excellence, team collaboration, and knowledge transfer across departments.
Conduct training and skill development initiatives for plant engineering personnel.
Implement and oversee CMMS systems and other digital tools to improve maintenance planning and execution.
Evaluate and adopt emerging technologies for automation, monitoring, and energy efficiency in mechanical systems.
Plant Equipment Reliability and Uptime Optimization
Mechanical Engineering Design and Process Improvement
Preventive, Predictive & Condition-Based Maintenance
Safety, Regulatory Compliance & Risk Mitigation
Capital Projects Support and Plant Expansion Readiness
Digital Tools Integration (CMMS, Analytics, IIoT)
Team Building, Leadership, and Technical Development
Bachelor’s degree in Mechanical Engineering (Master’s degree or MBA is a plus).
15–20+ years of experience in mechanical engineering and plant operations, with at least 5 years in a senior leadership role.
Proven experience in managing large manufacturing plants or industrial facilities.
Strong background in mechanical systems, plant utilities, and project execution.
Strong Leadership and Organizational Management
In-depth Mechanical Systems and Maintenance Expertise
Budgeting, Cost Control, and Project Management
Analytical Thinking and Problem-Solving Ability
Proficiency with CMMS and Engineering Tools (AutoCAD, SAP PM, etc.)
Knowledge of Regulatory Standards and Industrial Safety Practices
Excellent Communication, Team Collaboration, and Decision-Making Skills