The Junior Control Valve Engineer assists in the selection, sizing, inspection, and maintenance of control valves used in steam and feedwater systems, ensuring optimal performance, reliability, and compliance with system specifications. The role involves technical documentation, on-site support, and coordination with maintenance and operations teams.
Assist in valve inspection, calibration, and preventive maintenance
Support disassembly, cleaning, part replacement, and reassembly under supervision
Help identify valve wear, leakage, cavitation, erosion, or sticking issues
Support in valve sizing calculations (Cv, flow rate, pressure drop)
Read and interpret P&IDs, control logic diagrams, and datasheets
Assist with valve selection based on process parameters (temperature, pressure, media type)
Support in valve loop checks, stroke tests, and actuator calibration during commissioning
Document test results and help troubleshoot control loop irregularities
Work alongside DCS/PLC teams during start-up and tuning
Maintain and update valve registers, datasheets, and history cards
Assist in preparation of maintenance logs, inspection reports, and BOMs
Update valve manuals and drawings under the guidance of senior engineers
Interface with instrumentation technicians, mechanical maintenance, and OEM vendors
Participate in safety meetings and toolbox talks
Provide support in coordination with procurement and spares inventory teams
✅ Support in reliable performance of steam/feedwater control valves
✅ Assist in reducing valve-related trips, leakages, or operational inefficiencies
✅ Hands-on learning of actuators (pneumatic/electric), positioners, and I/P converters
✅ Improve familiarity with maintenance cycles, inspection intervals, and valve types
✅ Exposure to control valve diagnostics and asset management systems
Valve sizing software (e.g., Fisher Specification Manager, Samson Sizing Tool)
Microsoft Excel, Word, AutoCAD (for basic layout viewing)
Basic knowledge of digital positioners (e.g., Siemens SIPART PS2, ABB TZIDC)
Multimeters, stroke counters, handheld HART communicators
Timely support during shutdowns and commissioning
Accuracy in valve documentation and data logging
Quality of assistance during field inspections and diagnostics
Willingness to learn and take initiative on technical tasks
Adherence to safety and reporting protocols
Understanding of steam flow dynamics, thermal expansion, flashing, cavitation
Basic control theory (PID control, valve response time)
Mechanical aptitude and attention to detail
Ability to follow technical instructions and standard operating procedures
Strong communication and collaboration skills