Compliance Engineer – NFPA/OSHA/ASME Steam Safety

The Senior Compliance Engineer – NFPA/OSHA/ASME Steam Safety leads regulatory compliance, safety auditing, and risk mitigation strategies related to steam generation, distribution systems, and pressure equipment. This role ensures all steam and boiler systems comply with applicable national codes (NFPA 85, OSHA 1910, ASME Section I & VIII), local regulations, and internal safety standards. The position serves as a subject matter expert (SME) in steam-related compliance, leads audit preparedness, and partners with cross-functional teams to implement sustainable safety and compliance solutions.

Key Responsibilities:

1. Regulatory Compliance Leadership

• Interpret and apply compliance standards for steam systems, including:

  • NFPA 85 – Boiler and Combustion Systems Hazards Code

  • ASME Boiler & Pressure Vessel Code (Sections I, IV, VIII)

  • OSHA 1910 – Process Safety, Lockout/Tagout, PPE, and Pressure Systems

• Serve as lead auditor and technical liaison during inspections by OSHA, state regulators, and insurance agencies.

2. System Audits and Inspections

• Oversee periodic internal audits and compliance assessments of:

  • Safety relief valves

  • Pressure vessels and steam headers

  • Combustion and interlock safety controls

  • Flame safeguard and burner management systems

• Manage 3rd party inspectors and certification vendors for high-pressure systems.

3. Documentation and Reporting

• Maintain comprehensive compliance documentation, including:

  • Inspection logs, test results, and corrective action reports

  • Engineering calculations and pressure safety valve sizing records

  • Boiler logbooks, audit responses, and procedural documentation

• Develop KPIs to track system risk levels, compliance health, and test completion rates.

4. Risk Assessment and Incident Analysis

• Lead risk assessments (e.g., HAZOP, PHA, RBI) for steam and pressure systems.

• Investigate compliance-related incidents, identify root causes, and recommend corrective/preventive actions (CAPA).

• Collaborate with engineering teams to implement control changes or design modifications to mitigate hazards.

5. Policy Development and Training

• Develop compliance policies, training materials, and SOPs related to boiler and steam safety.

• Deliver training sessions on NFPA, OSHA, and ASME code awareness, steam hazards, and emergency protocols.

• Ensure plant teams are trained in lockout/tagout (LOTO), confined space entry, and pressure system hazards.

6. Strategic Project Involvement

• Provide compliance oversight in capital projects involving boiler upgrades, steam trap replacements, or utility expansions.

• Ensure new designs, equipment specs, and commissioning procedures meet applicable safety and code requirements.

Focus Areas:

• Steam and boiler safety compliance (NFPA/OSHA/ASME)

• Pressure relief and interlock system verification

• Internal and regulatory audits

• Code interpretation and application in system design

• Documentation, training, and team compliance culture

Qualifications:

• Bachelor’s degree in Mechanical, Industrial, or Chemical Engineering (Master’s preferred)

• 7+ years of experience in compliance engineering, utilities safety, or plant operations with steam systems

• Deep knowledge of boiler/steam system components, operation, and safety requirements

• Demonstrated experience in audits, incident investigations, and compliance system management

Certifications (Preferred/Required):

• Certified Boiler Inspector (CBI) or ASME Inspector Certification

• OSHA 30-Hour General Industry Certification

• Certified Process Safety Professional (CPSP) or equivalent

• Valid State Boiler Engineer License (if required by jurisdiction)

• First Aid/CPR, Lockout/Tagout, and Confined Space Entry certifications

Key Skills:

• Expert understanding of NFPA, OSHA, and ASME codes

• Strong leadership in audits, documentation, and compliance enforcement

• Skilled in interpreting technical diagrams, pressure vessel drawings, and control logic

• Advanced troubleshooting of safety and control systems

• Excellent communication, report writing, and cross-functional leadership

Tools and Systems Knowledge:

• CMMS and audit tracking software

• AutoCAD / P&ID diagram tools

• SCADA/BMS/PLC familiarity (for steam and burner safety integration)

• Risk assessment and safety analysis tools (e.g., PHA Pro, BowTieXP)