Compliance Engineer – NFPA/OSHA/ASME Steam Safety

The Mid-Level Compliance Engineer – NFPA/OSHA/ASME Steam Safety is responsible for ensuring regulatory compliance and operational safety of steam, boiler, and pressure systems. This role supports compliance programs related to NFPA 85, OSHA 1910 (including PSM, LOTO, PPE), and the ASME Boiler and Pressure Vessel Code, focusing on system safety assessments, documentation, audit support, and corrective action implementation. The engineer also collaborates cross-functionally with operations, maintenance, and environmental health and safety (EH&S) teams to sustain a compliant and reliable plant utility infrastructure.

Key Responsibilities:

1. Compliance Oversight and Standards Enforcement

• Ensure adherence to applicable codes including:

  • NFPA 85 – Boiler and Combustion Systems Hazards Code

  • OSHA 1910 – Process Safety Management, Lockout/Tagout, PPE

  • ASME Section I & VIII – Power Boilers and Pressure Vessels

• Conduct risk assessments and gap analyses for steam safety systems and pressure vessels.

2. Inspection and Testing Program Management

• Schedule and verify compliance inspections for:

  • Safety relief valves

  • Flame safeguard and burner management systems

  • Pressure vessels and boilers

  • Control interlocks and emergency shutdown systems

• Maintain detailed documentation and testing logs for all compliance-critical equipment.

3. Audit and Regulatory Support

• Support internal and external audits (e.g., insurance inspections, OSHA visits).

• Coordinate pre-audit preparations and post-audit follow-ups including CAPA (Corrective and Preventive Actions).

• Track and report compliance KPIs and non-conformance trends.

4. Documentation and Technical Review

• Develop and maintain technical documentation including compliance manuals, inspection schedules, SOPs, and equipment certification records.

• Review and revise P&IDs and system diagrams for compliance updates.

• Verify that all required operator licenses, certifications, and training records are up-to-date.

5. Interdepartmental Collaboration

• Work closely with:

  • Operations teams for safe SOP implementation

  • Maintenance teams for scheduled testing and service

  • EH&S teams for policy alignment and hazard assessments

• Participate in hazard reviews (PHA, HAZOP) for steam systems and utilities.

6. Safety Training and Compliance Culture

• Deliver toolbox talks and training sessions on compliance topics (e.g., LOTO, pressure safety, PPE).

• Support emergency response readiness, including testing of ESD systems and documentation of drills.

Focus Areas:

• Steam system safety and code compliance

• Boiler inspections, interlocks, and safety relief testing

• Documentation and compliance program ownership

• Risk assessments and compliance audits

• OSHA/ASME/NFPA interpretation and application

Qualifications:

• Bachelor’s degree in Mechanical Engineering, Process Engineering, Industrial Engineering, or a related field

• 3–6 years of experience in engineering compliance, boiler operations, or utility safety systems

• Proven knowledge of ASME Boiler Codes, OSHA regulations (1910 series), and NFPA 85 standards

• Familiarity with pressure vessel certifications, control system interlocks, and flame safety

Certifications (Preferred/Required):

• OSHA 30-Hour General Industry Certification

• Certified Boiler Inspector (CBI) or equivalent (preferred)

• Certified Process Safety Professional (optional)

• Lockout/Tagout and Confined Space certifications

• First Aid/CPR certified

Key Skills:

• Technical writing and documentation accuracy

• Strong understanding of steam safety systems and process controls

• Excellent audit preparation and communication skills

• Proficient in CMMS, Excel, AutoCAD (P&ID updates), and compliance software

• Ability to work across engineering, maintenance, and safety disciplines